NASA Johnson Space Center
Oral History Project
Edited Oral History Transcript
Aleck C.
Bond
Interviewed by Summer Chick Bergen
Houston,
TX –
25 August 1998
Bergen: This is an interview with Aleck Bond on August 25, 1998, in
the Signal [Corporation] offices in Houston, Texas. This is being
done as part of the Johnson Space Center Oral History Project. The
interviewer is Summer Chick Bergen, assisted by Carol Butler and Cary
Radoff.
We thank you so much for coming and spending your time with us, doing
this oral history. We really appreciate it.
Bond:
Thank you very much. It's been a pleasure to be able to participate
in this.
Bergen:
We want to start basically early in your career, in your aeronautical
engineering career. You got your bachelor's degree and then World
War II came along, and you decided to enlist, is that correct?
Bond:
No, it didn't happen quite that way.
Bergen:
How did it happen?
Bond:
I went to Georgia Tech. I was in the class of '44, actually, started
in 1940, and because the war had started in '41, we went through an
accelerated program, and I graduated in October of '43. During the
time that I was at Tech and they were recruiting …, I had a
desire to fly, and I had tried to get a commission in the—it
was the Air Corps then, not the Air Force—the Air Corps. I tried
the Air Corps, the Navy, the Marines. All of them turned me down because
of poor eyesight, so I was unable to get a commission. I figured that,
well, maybe as an aeronautical engineer I may be able to do more for
the war effort by going to work in the aircraft plant, which I did.
In Marietta, Georgia, there was the bomber plant that was being completed
to build [the] B-29 [Bomber]. It was a Boeing B-29 at that time. So
I went to work for—it was called Bell Aircraft was under contract
to Boeing to build the 29s, so I went to work in the wing design section
of the plant, and I worked there for about a year and then got transferred
to what we called Liaison Engineering. In Liaison Engineering, you
worked directly on the manufacturing floor. This was an opportunity
to learn about how airplanes were built from the ground up.
Actually, to me at that time, I had never seen an airplane bigger
than a DC-3, which is fairly nonexistent today, and that was the biggest
thing I'd ever seen. I think the only thing I'd ever flown in at that
time was a Ford trimotor. That's an old, old airplane. Anyway, the
opportunity to be in on the building of the B-29 was really quite
something to a young engineer just getting out of school and really
learning the ropes.
Working directly in Liaison Engineering on the manufacturing floor,
we were kind of responsible for being able to take care of instant
problems in order to make sure that we did not slow down the production
line. As the airplanes were being built and they moved down the production
line, you had to make sure that you kept the line moving, and there
were, of course, many instances where there were urgent problems to
be attended to by the engineers.
For instance, if there were any major assemblies that might have been
damaged in the process of manufacturing, you had to give an instant
fix. We had to interpret drawings on the engineering floor for the
production, for the shop people, where they didn't understand maybe
a change or something like that, or there might have to be a material
substitution, things of that nature. Quality control problems also
came to our attention. So it was very interesting and an opportunity
to learn a whole lot.
I remember one particular Sunday that I was working. It was one of
the wing assemblies that was being transported down to be mated with
the fuselage, and it was dropped. There are stanchions that pick up
the wing, that hold the wing up at hard points in the wing structure,
and it was dropped on one of these stanchions, and they punched through
in several places. So I was called and asked, "Well, what are
we going to do about this?" The regular engineering department
didn't work on Sundays, so I had to rush up and pull out the stress
analysis books and go all through the design of the wing … and
make an on-the-spot repair for those damaged places on that particular
wing. I gave it to the shop, they proceeded to make the repairs that
day, but the next morning I immediately went to the head stress people
and said, "Hey, look, I had to make these repairs. Check me and
see if I'm right." Fortunately, I had done the right thing. So,
anyway, that was a big thing at that time.
Bergen:
That was a big responsibility for a new engineer.
Bond:
It was. It was, a guy just out of school for a year and a quarter,
something like that. I learned a lot. I learned a lot on how airplanes
were built… Like I say, as long as I was at the bomber plant
there, I was not going to be drafted, but as soon as the atomic bomb
was dropped on Japan, then I became [free] game for being inducted.
I got my induction notice, I guess sometime in September of '45, and
I went into the service in November of '45.
At that time, of course, the veterans were coming back from overseas,
were being released, and the group that I was inducted with were a
whole bunch of engineers that were in like circumstances. One of the
things that engineers do well is to print well. They put us in the
induction center. This was in Fort McPherson, Georgia, right [outside]
of Atlanta. We were interviewing the veterans that were being released
and writing up their discharge papers and advising them on the kind
of jobs that they could go into depending on the kind of experience
they'd had in the services. We were retained there for several months
doing all this work in the separation center, they called it.
Before the time that we were to be shipped off for basic to really
learn what soldiering was all about, I was promoted to a buck sergeant
position, and I went into basic training at Camp Lee, Virginia, as
a buck sergeant. Of course, this did not impress the guys that were
training us. In fact, I think it teed them off a little bit that here
were a bunch of inductees coming in, and we've got several of them
that are promoted to sergeant.
But anyhow, we went through basic at Camp Lee, Virginia. I understood
that after basic I was going into the Quartermaster Corps, which was
really a supply organization for the Army. I said, gee, that didn't
seem to make sense, but a lot of things didn't make sense to the Army,
you know, but I did write some letters and saw the Inspector General,
and before I got shipped out of basic I got stationed at Wright Field
with the Air Corps.
They figured an aeronautical engineer ought to know something about
wind tunnels, and I got assigned to the Vertical Wind Tunnel at Wright-Patterson
Air Force Base in Dayton, Ohio. The Vertical Wind Tunnel was used
for doing spin testing on current aircraft at that time, but the tunnel
had a major design defect. In a Vertical Wind Tunnel, the air flow
goes from bottom to top. You inject the spin model into the air stream
in the test section. This test section was open. In other words, there
was a distance from where the jet exited from the floor of the tunnel,
there was a collector bell at the top that collected the air as it
came through, but the section was open so that the models could be
injected into it.
But because of the turbulence of the air that was coming from the
bottom of the tunnel, the top end had what we call a harmonic resonant
vibration at certain air speeds. At certain air speeds there were
certain harmonics that would come into play and the whole structure
would just vibrate. If you let it continue for very long, the whole
structure would collapse. So they were limited to very low air speed
regimes [at which] they could run the tunnel.
So my commanding officer, who was a captain at the time, Bob Crawford,
said, "Aleck, that's your job of making a fix here." I had
worked a little bit in the Georgia Tech wind tunnel, the school's
tunnel, and so I knew a little something about wind tunnels. I figured
that the way to fix this was to put an enclosure around the test section
to make sure that the air flow then was smoothly injected into the
collector bell and continued its circuit.
So anyway, I was told—it's a very interesting observation at
this point—there was [a World War II] operation called “Operation
Paper Clip.” You may have run into that. The German scientists
from Peenemunde were brought over to the U.S. under that particular
code name, and I was told [by Captain Crawford], "Why don't you
go see one of the scientists from Operation Paper Clip." So I
said, well, ok. I didn't know who these people were but I called and
made an appointment, and there was a Dr. Bernard Goethert, G-O-E-T-H-E-R-T,
that I was told would consult with me and give me some advice on what
to do.
So I walked into this very small room. It had a table and a couple
of chairs, no books or anything like this. I guess he was of medium
age about that time. He was probably in his—I imagine around
his thirties, someplace along there. Dr. Goethert, he was very nice.
We sat down, and he began to derive Bernoulli’s Theorem, which
is a theorem of air flows and its characteristics… No books,
no references, or anything. I mean, he just started going right through,
just like a typical professor would. I guess we finally got to how
to handle the problem. He said I was right, an enclosure was the right
kind of thing to do, and he gave me a few other suggestions.
So I went off and did an analysis and came up with a preliminary design,
but I never did get to see the fruits of my design because I was separated
from the service just a few months after that. That was in, I guess,
November of 1946. They had decided that they had enough guys in the
service and they didn't need us anymore, so I was separated about
that time. I always wondered did they go through with that fix or
not. I think they did. I think they did, and it was the [right] thing
to do.
Anyway, Bob Crawford, Captain Crawford, wanted me to stay at Wright-Pat
at that time, and he offered me a civilian—what was called P-2
grade at that time—to stay, but I'd realized that, one, that
there was a lot more to be learned in engineering before I got out
and started working. I wanted to do aeronautical research. So I had
decided that I would go back to graduate school. So I appreciated
his offer, but I decided that I would go back to Georgia Tech.
I contacted a couple of my professors back there, Professor Don Dutton,
who was the head of the department, and Allen Pope, Professor Pope,
who was a wind tunnel authority back in those days. I contacted them
and told them I wanted to come back to graduate school. We arranged
for me to come back the first of 1947. So I went back to Atlanta and
started graduate school, did my master's thesis and completed my course,
I guess about the first part of February of '48. I had become engaged
to an Atlanta girl, who is my wife now, Anastasia Marinos. We got
married on the 29th of February, 1948, and then headed off to Langley
Field, Virginia, where I had been interviewed for a job, and we got
settled in Hampton, Virginia.
My major at Tech, I had majored, I guess, in both subjects of aerodynamics
and also in structures, and, in fact, I did my thesis on fatigue of
large aircraft structures. They had just started up a program [at
Langley—NACA] to start testing a bunch of the old tired World
War II airplanes that were being surplused. At first I thought, well,
gee, this would be a program for me to get in on. I had been interested
in airplane fatigue.
I got interviewed at the Structures Division, and somebody suggested,
"Well, why don't you go over to PARD." That was the Pilotless
Aircraft Research Division. Sometimes they called it "the dog
food division." Pard was a dog food back in those days. I don't
know if it still exists or not. But anyhow, I got interviewed by Dr.
[Robert R.] Gilruth, and Dr. Gilruth was a division chief at that
time, and I'll tell you, the man—I had learned, certainly, that
he was a top aeronautical scientist. He was quite a visionary, and
he had come up with the concept of doing aeronautical research in
free flight using rocket-propelled models. I think just a couple of
years before I'd gotten there, he had started up the Pilotless Aircraft
Research Division and the [rocket-model] testing off of Wallops Island.
After being interviewed by that man, he was just such a likeable person
and a wonderful human being, that I said, "This is the man I
want to work for." So I accepted my job at PARD and I went to
work for Paul Hill, who was … a branch head at that time. That
was where I met Max [Maxime A.] Faget and Guy [Joseph G.] Thibodaux
and a few of the others that had since come down to work on the Mercury
Program. In fact, I guess I worked along with Max on a ramjet flight
project, and I got assigned to a project to test one of the rocket
motors that had been subcontracted to do—it was going to be
one of the boosters that they used. It turned out, it wasn't a very
good rocket at the time for that purpose. Anyway, I was given the
job of testing it, which I did, and then gradually I was assigned
to other projects.
But as we progressed—I think one of your questions had to do
with did we get involved into manned space flight activity at that
time. In the early 1950s, I don't recall that we even addressed the
issue of man getting into space. We were beginning to see some studies
on satellites in space for doing observations and that sort of thing,
but nothing about men going into space in the mid-fifties.
We did begin to see the beginnings, and my boss, Paul Hill, was quite
interested in space stations. Back in those days, there were some
space station studies. One particular one that I remember fairly well
was one started by Goodyear [Aircraft Corporation], and it was a circular
design that would revolve and actually present a partial G [to the
occupant]. We realized that in zero-G, man was going to be partially
incapacitated, probably, so the idea that we had to have artificial
G with a spinning wheel was a concept that was latched onto and thought
would be a pretty good idea. I remember reading about those kinds
of things. Paul Hill was kind of interested in it. I think he participated
to a certain extent, but I personally didn't get involved.
Then there was a big emphasis on trying to help the Air Force with
their reentry ballistic missile program, and I was getting involved
in doing aerodynamic heating studies with pilotless rocket models
to be brought up to very high speed and thus study the effects of
aerodynamic heating on different-shaped bodies, and I did a number
of programs or projects that involved a study of nose cones and also
wing-body combinations. One of the concerns was, as airplanes fly
faster and faster, of course, the wings are going to be one of the
major things that are going to be impacted, affected by the heating,
and leading edges of wings had to be understood and designed. We wanted
to understand the kind of heating that you had on various-shaped wings.
So I did some studies on those, and there was a race, I guess, within
the group at pilotless aircraft to see who could get the record for
the highest speed. At one time, I think one of the models that I flew
went to Mach 10.3 or something like that, so I held the speed record
for a little while, but it was finally exceeded by others that were
able to get Mach speeds of 15 or 16 and that sort of thing on aerodynamic
heatings of various-shaped bodies…
But that was a fun kind of a job here, that you were responsible [for,
including] from coming up with the concept, designing the kind of
shape that you felt needed to be studied, actually putting together
the requirements, and having then the mechanical design people put
together the instrumentation … that you prescribed and needed
in order to be able to do your studies, and then you also designed
the booster requirements and did all the analysis on the kinds of
speed that you could achieve using different boosters… You essentially
did [all of] this yourself. I mean, you were a one-person project,
except you got the help of the [Flight] Model Design [Section] people.
This was run by Caldwell [C.] Johnson, who had a major part in Mercury
programs and subsequent programs in manned space flight. But you'd
go to Caldwell, and he would have his people design the rocket model
structurally for you, and then you would take it up to Wallops Island
and arranged for your flight to occur at a certain time and date …,
and you did the launch, and then you gathered the results, and you
came back home and you analyzed the information and put out a technical
report. That was the product that NACA did back in those days.
It was really a privilege to be able to work in an organization like
that. There were very little restrictions. I mean, you could let your
imagination just go just about wherever you wanted as long as you
had a good justification for what you wanted to do. And we were paid
money to do this. [Laughter]
So I was doing a series of projects on aerodynamic heating. One of
the other projects I worked on was the Navajo missile, which was a
Mach Number 3 cruise missile that would cruise long distances, and
it was ramjet-powered, and I did some flight tests on that to study
the performance of the configuration. That was one of the major programs
I was involved with.
Then as we were getting into trying to come up with materials that
would be able to withstand a ballistic reentry of ballistic missiles,
I began to look at various kinds of materials that would be able to
do the job. We studied different metals. Copper was at that time a
[major contender]. [A] very, very highly polished copper surface was
one of the concepts that the Air Force had come up with for being
able to—and the fact that it would be highly polished would
minimize the kind of frictional scrubbing action on the surface and
lower the [aerodynamic] heating. So that was a concept that was being
worked on.
Then we looked at other kinds of materials, what they called ablative
materials. [With] the ablative material, actually there is a chemical
reaction between the material and the [air flow] boundary layer; that
[reaction] occurs in the boundary layer because these materials were
organic kinds of materials. But the boundary layer, even though it
was at fairly high temperatures, it still protected the basic material
underneath from the very, very high temperatures that could be achieved
by the air stream outside of the boundary layer. That was the basic
concept. I studied a number of materials. Teflon was one of the good
ablators, but it had some other properties that were not quite as
good as the kind of material that [we] ended up testing for [use]
on the Mercury.
I'm kind of getting ahead of myself a little bit. I guess it was sometime
in 1957—and I have brought along a copy of the report that I
did on experimental ablation cooling, and this report gave the results
of a number of materials that were studied in ground test facilities
to study the physical properties of how ablatives worked in very hot
air streams. Back in those days, the only way that you could get a
very hot air stream was either through using an electric arc to heat
the air, or one of the new innovations there at Langley was a pebble
bed heater. It was a long column, cylindrical column, that was filled
with zinc oxide pebbles. These pebbles were then heated to a very,
very high temperature of [2,000] to 3000 degrees [?F], and once they
were heated, then the air was flowed, at fairly high velocities, flowed
through these ceramic pebble bed and picked up the heat and then exited
as a regular wind tunnel. We used, again, specimens of different materials
to study the effect of heating on them. That was one of the facilities
that I used.
Another [test facility] was [at] the University of Chicago. I arranged
to use [this facility which had formally been] an old streetcar barn
where they had big electric generators to produce an arc jet that
would produce a bigger jet than what we had at Langley and at fairly
high temperatures—again, in the 2 to 3000-degree range—and
I took several models up there and tested them.
So when the Mercury Project came up, and some of the results were
in this report of those tests, but when the Mercury Project came up,
I was called. Dr. Gilruth and Max Faget and two or three others had
been doing some studies and making frequent trips to Washington to
brief our people up there on the possibilities of doing a manned space
program and the concept of a Mercury-type vehicle. So on one of their
trips back, Max called me and he says, "Aleck, how would you
like to work on Mercury and do a proof test of the Mercury heat shield?"
So I said, "I need to talk to you more about that. Just what
does this involve?" I went over and we had a long talk. He told
me that I would be asked to be a project engineer on the research
vehicle that would be flown on the Atlas booster using the then-determined
shape that Mercury was going to use, but the purpose would be to be
more or less a proof test of a shield, and he asked what material
would I prescribe for an ablative material to be used for the Mercury
shield.
So I was pretty well convinced as a result of these tests and also
the General Electric Company, who was, of course, involved with the
Air Force in doing ballistic missile entry studies, had just recently
flown a ballistic [nose cone] which was a fairly sharp nose cone,
using resin, phenolic resin, glass and phenolic resin material, as
a combination for the ballistic entry nose cone. In fact, I had even
gone up to GE and got an opportunity to look at [the recovered test
article] and examine it … and talk to their engineers.
So I was pretty well convinced that the ablative-glass-phenolic approach
would work for Mercury. I had one doubt, and that was the difference
[in reentry time] between a ballistic missile entry and that required
for a manned vehicle was going to be a lot different. For the ballistic
entry, you go up and then back down. The time that you spend during
entry is relatively short. Therefore, the heat pulse that the material
sees is short, and it doesn't take a long time for the heat pulse
to travel through the material and heat up the core part of the material.
For the manned entry, because of the G limitations of man, the vehicle
has to enter more or less at a grazing kind of an angle to the atmosphere
and gradually come in so that you don't impose high Gs on the human
occupant. So the concern was, well, now the heat pulse was going to
be spread over a longer period of time, and that would give the heating
an opportunity to progress into the basic core material, and the question
was, would this affect the structural integrity of the shield. So
that was really one of the main focuses of doing a proof test on this
material on the kind of trajectory that you would use for the manned
reentry.
Anyway, when I was first approached to come over and take that job,
I told him, I said, "Well, I need a little time to think about
this." I believe maybe he said, "Well, take twenty-four
hours and come back and tell me tomorrow." Anyway, I went home
with much concern, thinking about what all this was going to involve,
not only taking on a big project here, but also the idea of maybe
having to move from Langley. We were settled in, had built a home
in the area, and we were pretty well settled in there, and the idea
of maybe moving to some other place was a concern. So I went home
and I talked to my wife, and we had a long discussion, and neither
one of us wanted to move.
So I guess I came back with some reluctance and told Max, "I
really am not sure that I want to do this." At the time, the
Manned Spacecraft Center was purported to be established at Greenbelt,
Maryland, where the Goddard Space Center is now. We weren't sure we
wanted to go up there. Anyway, after I told him that, then Dr. Gilruth
began to kind of put the pressure on me and tell me, "I need
you," …, and "This is a wonderful opportunity,"
and all that kind of pressure began to work on me.
I said, "Well, I guess I'll have to go back and talk to Tassie
(that's my wife's nickname) and convince her that this is the right
thing for us to do." I went back and talked to her again that
evening.
The next day I told Dr. Gilruth I guess I would accept the job. So
I went to work on Mercury, and I was one of the first thirty-five
to be named to join the Space Task Group. Taking on that job, you
know, at first it was a tremendous kind of change in responsibility.
I mean, it was much more responsibility than I had—I had risen
to be a section head at PARD at that time, and I had eight or ten
people working for me, and, of course, I was more or less my own boss
and was able to do things on a more relaxed kind of basis. But getting
in the Space Task Group with a program that was going to have some
milestones and schedules that had to be met was going to mean a lot
more pressure … and, of course, a lot more people that I would
be responsible for supervising and managing.
After a few weeks of that, I began to get the hang of it and things
sort of fell into place, but it was still quite a significant change
in the kind of things that I had been doing and how they were being
done. So we set out to design what was called—the test vehicle
was called "Big Joe," and that was in comparison to a group
of smaller test articles that were going to be used on Mercury that
were called "Little Joe." Now, Little Joe came about because
of the four rocket motors that were used in the booster configuration
for Little Joe. Little Joe is a term in playing dice, that is a four
in dice. When you throw a four, you call it a Little Joe. Anyway,
Max, I believe, came up with that name, said, "We're going to
call the other vehicle Little Joe. The big one we're going to call
Big Joe."
There were, I guess, some, I don't know, forty to fifty or sixty specialists
and engineers that were pulled into the Space Task Group that became
involved on Big Joe. I remember doing the initial thermal analysis,
and I did it on a slide rule. We didn't have the computers that we
have today. We had Friedan calculators and slide rules. All my analytical
work was done on a ten- to twelve-inch slide rule, and I did my initial
computations, and we had several ladies that did our analytical computations.
I would turn over the computation to them, and they would check me
out, you know, to be sure that I hadn't made any mistakes or errors
along the way.
We came up with—well, what we were trying to do is judge what
thickness of the shield we ought to use. I came up with—that
a one-inch thick shield would suffice, but said, you know, I'm not
taking any chances. This is a research vehicle. We doubled it. I doubled
it, [to] two inches. Went up to General Electric [Company], and we
had a contract for them to actually manufacture the shield, and we
had the shape that we wanted to use on Mercury, and so they manufactured
it.
We went into the design of the rest of the vehicle. NACA was the mother
organization, and it became NASA in October of 1958, when General
[Dwight D.] Eisenhower signed the Space Act, and I guess it was sometime
in early November that we started to design the Big Joe. The design
of the Big Joe involved a control system, a cooling system, a parachute
recovery system, and all that good stuff that we had to have, as well
as the manufacture of the heat shield and the body that it was going
to be put on and also the instrumentation that we would require. We
had fairly extensive thermal instrumentation and also instrumentation
for analyzing the orientation of the vehicle…
This all was done in a period of less than nine months, which in today's
time is just unimaginable, to be able to sit down from concept to
completion of an article in that short a period of time. Today it
would take two or three years at least. Anyway, we did all the ground
testing and everything that we needed to do, took it to the Cape in,
I guess, late August, first part of September, and I think we flew
it on September the 9th, if I'm not mistaken, of 1959.
An interesting thing happened a couple of days before we were going
to launch. Again, this was something that could not occur today. Scotty
[Scott H.] Simpkinson—Scotty was a good friend. He has since
passed away. He was my instrumentation specialist on this vehicle,
and he and I had worked closely together. He was from Cleveland, and
we had worked closely together on some other projects in the past.
We were given a hangar, Hangar S at the time, to do the Mercury Project
out of. Like I say, a couple of days before launch, in the checkout
we detected that the barostats, the devices or the instrumentation
that were going to be measuring the [static pressure of the] atmosphere
as we reentered and [which] then would give signals to deploy the
chutes, that there was some appearance of malfunction in the barostats
that were installed.
So he and I and Max and, I think, one of the other guys that was working
with us—and we literally took the barostats out of the vehicle,
brought them back to Hangar S, and tested them. We found the malfunctioning
parts, put them back in, put the new parts back in, calibrated, took
the barostats back out to the vehicle—this was the night before
launch—installed them. We didn't have any QC [Quality Control]
people hanging over us or telling us what we could or couldn't do,
installed them, flew the vehicle the next morning. We had a very successful
flight.
The Atlas booster that we were using at that time, that we used for
that launch, actually had a little hangup. The first stage did not
stage. In other words, it did not come off. There was no malfunction
as far as—but it continued to hang on [failed to separate from
2nd stage], which meant that it carried somewhat more weight than
it would have had, so we didn't reach the kind of velocity that we
wanted to achieve. I think we were about a couple of thousand feet
per second below the designated speed. The vehicle continued on the
trajectory. We had a somewhat slightly different trajectory than the
prescribed trajectory that we were trying to fly on Mercury, but we
were able to achieve heating rates that were pretty comparable to
the kind of rates that we were going to see on Mercury. The shield
was recovered. At first we thought it was lost for a while, but the
Navy was able to find it within—gee, I guess it must have been
two or three hours after it impacted—and picked it up. The shield
was intact. Everything was fine. We brought it back to the Cape, examined
it very thoroughly.
Bond:
We got all the instrumentation data … and analyzed it, and the
shield showed fairly minimal ablation and heat soak-back. Thus, we
were able to take this data and give it to the McDonnell people and
tell them that they could now take the shield down to the one-inch
thickness that was finally used for the production shield that was
used on the Mc production models. So it was a success.
We had a back-up flight article ready to go with another ablation
shield. We didn't have to use that because we were quite satisfied
with the results. There was also an alternate design that had been
carried on just in case the ablation approach didn't work, and this
was the heat sink approach. With the heat sink, beryllium, which is
a metal, was chosen because of its very fantastic properties. It's
a light metal and it has a heat capacity, an ability to soak up heat
and contain it, much greater than most any other metals. It surpassed
aluminum and copper… It was able to really soak up and hold
heat, about three times the capacity of these other metals.
So we went to the beryllium company people and asked them if they
could manufacture a shield. At that time, that material was a classifed
material that was, I think, for the war effort, and the Atomic Energy
Commission Agency had to be asked if they could release the use of
that material for the Mercury Program, and we finally got the okay.
The beryllium people said, "Well, we've never manufactured anything
as large as that." That was going to be somewhat of a pioneering
effort. Anyway, they did make a shield large enough for the Mercury,
and we had two shields manufactured for two vehicles for testing in
case the ablation approach didn't work.
I should say the beryllium had a couple of drawbacks. One, it was
very, very expensive, a very expensive process of getting that much
beryllium to make this large shield. It was also a material that was
toxic in the manufacture. If a person breathed the particles of it,
they could have a disease called berylliosis, which was an infection
in the lung that actually could become cancerous. So they had to use
precautions in its manufacture. It also had another big drawback that,
fortunately, we did not have to prove out.
With the fact that it was going to be containing all these thousands
and thousands of BTUs [British Thermal Units] of pent-up heat in the
shield, the shield would have been at maybe 1500, 2000 degrees [when]
it impacted the water. Well, the concern was, well, you take this
very hot piece of metal and suddenly subject it to cool ocean water,
what is going to happen? You're going to have an explosion. So that
was the other major concern. Fortunately, we didn't have to face that
problem or try to work it. The ablation approach proved to be the
approach to go. That was the story on the heat shield.
Bergen:
Did you have any heat sink proponents that you had to convince?
Bond:
Well, I think we had a few doubting Thomases about the ablation approach,
and that was why we had to go the heat sink approach, but it would
have been interesting to have flown a beryllium shield just to see
just what kind of a reaction you would have, and I think it probably
would have been very exciting.
Bergen:
Were there any other concerns you had when you did your ablation testing,
about maybe the shield not being the first to enter the atmosphere,
enter in the right direction, or things of that sort? Were there any
concerns that you dealt with?
Bond:
Well, the aerodynamics of the vehicle and the control system assure
that you would reenter the atmosphere with the shield facing forward
and at the right [entry] angle. The Big Joe, the center of gravity
was slightly moved off the center line just a few inches, and this
actually made the vehicle reenter in a helical kind of a motion. The
center of heating was not exactly in the center of the shield, it
was slightly offset because of that reentry motion that it had. But
that didn't affect the shield. The heating was fairly uniform, as
theory [predicted], going around [the] radius of the shield.
We measured the heating on the after-body and were not surprised at
the levels of heating. We were able to accommodate it in the design,
in the Mercury after-body. But it did provide very, very valuable
information to the designers so that they could go back and make sure
their designs met all the requirements.
Bergen:
I read that you put a letter in the capsule before you— [launched]
Bond:
Yes, we did. All those that worked on Big Joe signed a letter to Dr.
Gilruth to the effect of, "This is your first message from space,"
and, of course, we took a picture of [the group giving the letter
to Dr. Gilruth when] we brought the vehicle back [to the hangar].
We gave him the letter, and there is a picture of Dr. Gilruth holding
the letter and reading it with several of us gathered around.
Bergen:
That's an interesting story. I like that story. Would you like to
take a little break right now?
Bond:
Yes, I'll take a little break. [Tape recorder turned off.]
Bergen:
So we finished up with the successful completion of the Big Joe project.
What did you go into next?
Bond:
Well, my next assignment was being the project engineer for the first
production model of the Mercury capsule, and it was designated MA-1,
Mercury Atlas One. Its purpose, of course, was to test several of
the entry systems and also the heat shield at conditions of entry,
you know, the Mercury conditions. McDonnell shipped us the capsule.
In fact, that was back when we were still at Langley, they shipped
the vehicle to Langley. We did some work on it. I remember some of
our instrumentation people put some additional instrumentation in
it.
Anyway, it was to be flown at the Cape [Canaveral, Florida] [sometime]
in 1960. I'm not sure of the exact date. That was the summer that
I took my family to the Cape, because I was gone quite a bit of the
time, and in the summer months when the kids were out of school, I
was able to take them along with me, and they spent the summer of
1960 down at Cape Canaveral with me.
We flew the vehicle. That brings back some sad memories, really. In
all of our mission activity at that time, we had always sat down to
establish mission rules and under what kind of conditions we would
fly … and we had prescribed that there would be certain kind
of weather conditions that we would not fly under… I remember
being in the blockhouse that day as we were counting down. It was
in the morning hours. We were going to launch, and a very, very heavy
front began to come in over the Cape, and it was raining quite heavily.
I was in the blockhouse, and the way you take a look out of the blockhouse,
there was a periscope that goes out of the blockhouse and allows you
to take a look down at the vehicle to see what's going on. An hour
or so before launch, I went to the periscope and took a look out,
and it was really just terrible weather, overcast, raining, wind blowing…
I said, "Well, we'll never launch in a case like this."
We said in our mission rules that those were not acceptable launch
conditions.
I talked to our flight director, and he said, "Well, don't worry
about it. We'll proceed on with the count." We continued into
the count, and things began to get worse. I kept telling the flight
director, who was Walter Williams, "Walt, we can't launch in
conditions like this. We won't get the photography that we need, and
if something happens, you know, we just won't be able to see visually
what happened."
He says, "Oh, don't worry about it. We're going to go ahead and
proceed with this launch." He says, "We've got a schedule
to meet," and all that kind of stuff.
I kept resisting, and at T minus ten or something like that, I said,
"No, it's impossible. Let's don't do it," etc.
Well, even though I was project engineer, I did not have the authority
to countermand the launch director. He went on and launched it anyway.
The vehicle rose up. I don't know what the altitude was. It was about
fifty-some seconds into the launch, and everything went haywire. Of
course, the wind was blowing and howling and forth. There was a heavy
cloud cover. We didn't get any kind of pictures.
So we immediately had to start a salvage operation. It wasn't too
far offshore that all of the wreckage and debris fell. So we started
a salvage operation to recover everything, and we did. We brought
everything back to Hangar S and began to actually rebuild the vehicle,
the booster and the test article. If you remember seeing the pictures
of the Pan Am 747 [that exploded off New York last year], you will
see the reconstruction of an article. That was the kind of reconstruction
that we went through with the MA-1.
In looking at the salvaged material and also the instrumentation,
we began to conclude that there was some kind of a structural problem
at the nose end of the Atlas booster, and a very intensive analytical
[structural] analysis was undertaken by not only the Space Task Group
people. We had our own loads and stress people who began to dig into
the details of the structural problem, but also people at McDonnell.
The Air Force contractor at that time was Aerospace Company, and they
had their specialists. We had a number of meetings back and forth
on what the cause of the problem. Well, the upshot was that, you know,
there was finger-pointing in both directions. The booster people were
pointing at the McDonnell adapter that held the vehicle and attached
to the top end of the booster. We were, in turn, pointing at the head
end of the Atlas, that it had a structural problem in the front end.
I don't know if you know about the Atlas booster. It's essentially
designed as a balloon. As long as there is pressure in the Atlas,
it is structurally sound. It needs [internal] pressure in order to
maintain its shape and its rigidity and also be able to take the structural
loads. Not that that had anything to do with the problem. Up in the
nose end, where the adapter attached, it was reasoned that there was
some structural weakness up in that area, and I think we ended up
making some modifications to the adapter as well as some heavy strengthening
or reinforcing material was put on the Atlas.
I think everybody was satisfied with the fix, and we went on with
MA-2. MA-2 was flown successfully. In looking back at that incident,
I think maybe we could actually consider that [it] was fortuitous
that the Atlas failed at that particular point in time in the program,
because it allowed us to make the fix, strengthen the Atlas, and do
what we needed to do in order to be able then to progress orderly
into the Mercury Program without maybe down the road some time, the
problem happening on the manned flight. So we were more or less lucky
to have found the problem early.
So we went on with MA-2, then the subsequent test articles to prove
out. I think there were—I don't recall exactly how many unmanned
shots before we finally went to John [H.] Glenn's [Jr.] first manned
orbital launch.
Bergen:
You were working on Project Mercury, and we were hoping to have the
first man in space, but Yuri Gagarin beat us to it. How did the people
you worked with take that?
Bond:
Well, we had our own concerns and problems. We had to be realistic.
We were not quite ready, and you never try to push ahead and gamble
on things without being sure. That was one of the things about the
Space Task Group and all of its leaders and all: we were going to
be extremely conservative in whatever we did. In spite of the fact
that the Russians had already put up a man in space, we were not going
to hurry things along, just to be second, anyway. You wanted to be
sure, if you were going to be second, that you did it right. So there
[was] not any undue pressures or unusual kind of pressures to, "Hey,
we've got to get up and do this thing faster." Of course, [Alan
B.] Shepard's [Jr.] flight gave us a niche into being able to fly
a man in space with that vehicle, and then we progressively continued
our work, building up to John Glenn's flight.
Bergen:
What did you think after Shepard's flight when President [John F.]
Kennedy announced that we would go to the moon before the end of the
decade?
Bond:
Well, I know we were all sort of, kind of—it was mind-boggling
to think about, hey, we were just beginning to scratch the surface
on how do you fly a man in space here, and we weren't even sure then
were we going to be able to do it, and all of a sudden President Kennedy
says, "Hey, you're going to the moon."
I think there were a lot of people who had done more detailed studying
on the go-to-the-moon kind of technology and were we ready to be able
to undertake something like that, and there were certainly a lot of
people that were back at Langley that had done those kinds of studies
and were pretty confident from a technological standpoint that there
were not any real breakthroughs necessary. So I guess we sort of took
it on as, "Well, I guess we can progress step by step and see
how it can be done," which we did do.
There was a lot of help along the way, not only within the Space Task
Group organization and then when we became the Manned Spacecraft Center.
We got a lot of help, of course, from our sister centers. In fact,
I think there was an overemphasis by the other centers to suddenly
get into the space business because they found it, I guess, very exotic
and dramatic at that time, and it was the "in" thing to
do, and maybe there might have been a little overemphasis in some
of the other centers to get some of their people into that, and maybe
the aeronautical business kind of suffered for a while. I think NASA
owned up to that later, yes, they had let some things go that were
still very pertinent and necessary in the aeronautical side of the
business, particularly the design and development of smaller aircraft
and some of the faster aircraft for commercial purposes.
Bergen:
About this time plans were being made to move to Houston.
Bond:
Right.
Bergen:
So how did you feel about moving from Virginia to Houston?
Bond:
Well, I'll tell you. We watched events. I think it was announced that
we were coming to Houston sometime in—what was it, August of
'61? Then we heard about Hurricane Carla and that it had hit Houston,
and I guess our thoughts were, well, maybe they're going to change
their mind about going to a place like that, because, you know, hurricanes
can have a dampening effect on your enthusiasm to go someplace. Anyway,
September the 12th, I guess, 11th or 12th, was when Carla hit, and
we had been told just before that that we were coming to this area.
I guess in November of the year, I think we sent down a few advanced
people that had come down and got settled here, but the rest of us
were offered orientation flights, and mine and my wife's were, I think,
around early January. We came down here in January to look at the
area and look for homes and building sites and all that kind of stuff.
As I recall, that January was one of the coldest Januaries that I
think Houston had experienced in many, many years. Temperatures got
down into, gee, into the teens. Here was the energy capital of the
nation, essentially, and it was embarrassed that they were in short
supply on natural gas. Many schools had to close down because they
could not heat the schools. Many businesses shut down because of energy
problems. The only place where I think I felt real warm was the motel
that we were staying at, and I forget the name of it. It was up near
Hobby Airport. It seemed every place else we went—we had a couple
of real estate agents taking us around to show us homes and all, and
every home we went into, the families that were showing them were
gathered around in their den and their fireplace because that was
the only heat, from a fireplace fire. The natural gas supply was reduced
so that they couldn't heat their homes well, and it was really a cold,
cold time.
But then getting back down to looking at the area down here in the
Seabrook [Texas] area, our real estate agent took us along the waterfront
here in Seabrook along Toddville Road and some places like that, and
all you could see was bare slabs of homes that had been swept away
by the hurricane. That was kind of disturbing, to see, hey, we were
going into an area that had this kind of thing happen to it. We ended
up buying a piece of property where I'm presently living, in Timber
Cove, and still live there.
We went back to Virginia, shaking our heads, wondering what are we
really getting into going to a place like that. But we made the move.
I transferred down officially, I think it was in February, the first
part of February of ['62], and then my wife and children, two girls,
came down in July of ['62], and we got settled kind of quickly. Actually,
we were fortunate in that a lot of our friends and their children
and all settled in the same places, and it really was not as much
of a transition for our kids as we thought it might be. It was more
of a transition to ourselves.
Personally, I had trouble with coming from Virginia, where the vegetation
was nice and lush and plentiful and green, coming to—the Clear
Lake area at that time was just a vast prairie with no trees on it,
hardly. That was one of the reasons we settled in Timber Cove; it
had a few trees. It took me about a year to finally adapt to wanting
to stay in Texas. But we've got our roots here now, and we're here
to stay.
Bergen:
So you moved down to Texas. What were you doing at that time then?
Bond:
Well, when I moved down to the Manned Spacecraft Center, I was assigned
to head up the Space Evaluation and Development Division, SEDD. It
was a conglomerate of quite a number of engineering disciplines. We
had tracking and communication, avionics, structures and mechanics,
propulsion and power. All of that was combined in SEDD at that particular
time, and I was appointed as chief of the division. I had an excellent
assistant division chief, Joe [Joseph N.] Kotanchik, who was an excellent
structures man, had come from the Structure Division at Langley, and
a number of other very good branch heads and all that all became—most
all of them became division chiefs.
When we began to expand the Engineering and Development Directorate,
which was headed up by Max Faget, we then separated SEDD into several
divisions, creating Propulsion and Power and Crew Systems, Structures
and Mechanics, Tracking and Communications. Then we formed another
division, Space Environment Simulation Laboratories [SESL] Division.
But in ['62], that was my job. Actually, it was housed for a while
… [in the Rich Building on Telephone Road], and then we moved
… [to the Air Force base at Ellington]. The Rich Building, that
was an old warehouse that we converted into a series of laboratories
and offices. In fact, when President Kennedy came down, we actually
toured him through our labs and all, and we had the lunar module mock-up
in that building at that time that was shown. [SEDD was initially
housed in 1962 in the Rich Building and later—sometime in late
1963 I elected to move the division to Ellington because of the high
density crowding as we increased staffing. Ellington offered the opportunity
to move into quarters where we could have considerably more office
space for our personnel.]
That was before the center was built, of course, and when we first
came down we were in, I think, about thirteen different locations
around the City of Houston, different offices. We couldn't find enough
building space in one building to house every activity. Anyway, Telephone
Road [and subsequently Ellington] was my office space and lab space
up until the time that we had the center laboratories completed in
the 1964-65 time period. I moved on to the center in 1964 when Building
One was completed. Max pulled me up to the directorate office and
asked me to help kind of manage the activities of E&D, more or
less looking over those divisions that were broken off from SEDD.
Bergen:
So if we go back to when you were in charge of the SEDD, you kind
of helped put all that together, didn't you, help bring the people
in and establish all those different sections?
Bond:
Well, of course, we were in a tremendous recruiting campaign at that
time, and we were recruiting specialists and engineers from all over
the country. Of course, we pulled some from the other labs of NASA.
Yes, that was one of the big, big jobs at that time, was to build
up the staffing and bring in technically capable people in order to
be able to run the Mercury, the Gemini, and then also get into the
Apollo Program.
Bergen:
You were heavily involved in developing test facilities, correct?
Bond:
That was one of my big jobs. We started that when I was head of SEDD.
Before we left Langley even, in the Space Task Group, we began to
put together our thoughts on what is a new center going to require
in the way of test facilities. We began to conceptualize several kinds
of test facilities that we were going to need, and they began to be
formulated and put together. Some of the major facilities that we
were thinking about that really were brought to fruition down here
were the Structure and Mechanics Laboratory that we have today, the
Arc Jet Test Facility, which was used for doing a lot of the testing
later on materials for the Shuttle, and also we did a lot of tests
on our Apollo materials also.
Vibration and Acoustics Test Facility, which is a facility that was
built to test the full-sized articles on the Apollo vehicle, the lunar
module …, and also the command and service modules all together
is one big piece, to test them in the vibration and acoustic environments,
vibration first. It's a two-sided [two towers] building. One side
of the building will impose the acoustic kinds of environment that
you have from the motors … and the external aerodynamic forces
and noises. On the other side, the mechanical vibrations that occur
as a result of the forces of the rocket motors and also the wind stream.
So that was another major facility.
The Thermochemical Test Area was conceived as a test area that we
could do testing of small rocket motors, the reaction motors. Larger
motors, of course, were tested at Huntsville, at the Marshall Space
Flight Center's facility there, and also at Michoud [Lousiana]. We
were also given the responsibility of conceiving the test facilities
out at White Sands for a time, and then it was decided that that ought
to be a separate entity, and E&D was finally divorced from having
to consider it. There were some others brought in to do that job.
But the other major test facility was the Space Environment Simulation
Laboratory that was conceived to be able to test the complete Apollo
command and service module in the conditions of the deep space environment,
not only the vacuum, not only the hard vacuum, but also the thermal
environments, the very, very cold coldness of space and the solar
radiation that you see in space, which is very intense in the deep
space environment. That was one of the more or less major challenges.
It became a major challenge to me, I guess, once we took that on.
Going back a little bit, up to that time in 1961, to my knowledge,
there was very little done in making and building large-space vacuum
facilities. I think McDonnell and GE had a couple of medium-sized
chambers. I believe they were thirty-nine foot in diameter, and they
would go to a medium vacuum. But outside of those two facilities,
there weren't any that would simulate really the hard conditions that
you see in deep space. So, like I said, the only laboratory facilities
that could achieve deep vacuums were little belljar facilities of
only two or three feet in diameter, maybe. So when we undertook to
build a chamber that was going to be 120 feet tall and 65 feet in
diameter to be able to give these kinds of conditions, it was really
one tremendous step, much beyond what the technology could support
at that time.
Anyway, we were assured by people we talked with—we talked to
the people in Tullahoma [Tennessee], who had been studying the building
of such a chamber, and, in fact, I pulled one of their people, Jim
McLane, who actually had worked on the Tullahoma Project, and brought
Jim over and eventually made him chief of that division. But in talking
with the specialists in the vacuum business, the kinds of pumping
that were available and things like that, they assured us that we
could achieve those kinds of conditions.
It was a major challenge to be able to develop the refrigeration systems
that were needed to give us the coldness of space. The coldness of
space is somewhere around 3 or 4 degrees Kelvin, which is almost down
to absolute zero, and to be able to achieve those kinds of conditions,
you needed to have helium refrigerators that could cool down the insides
of this chamber to those kinds of conditions.
The other major part of the problem was the solar simulation. Solar
simulation at that time was somewhat in its infancy. There were two
techniques that were being looked at. One was using carbon rods in
an electric arc to produce a light that would match the spectral conditions
of the sun, and another was a xenon lamp that would also match it,
but not quite as well as the carbon arc. We ended up with going to
RCA [Radio Corporation of America], who at that time was developing
the carbon arc, and having them do the carbon arc solar simulators
for the Space Environment Simulation Lab.
We started the design, I guess sometime in mid-'61 with the Bechtel
Corporation, who is a designer of large industrial-type facilities,
and the period of design went on for two or three years and then went
into the construction process. We thought we were ready to go about
the spring of 1965, when we did our initial pump-down on the big chamber,
and, lo and behold, we experienced a structural problem. The front
end of the chamber around the forty-foot door, opening door, actually
gave in [deflected] and it leaked, and we had a major structural problem
on our hands. It took a year to solve that problem.
We had tried to convince the [U.S. Army] Corps of Engineers, who were
the actual constructors for the center, to allow us to go into a model
test program before we actually did the initial design [of the chamber].
They said, "Aw, we don't need that. We can do the design on this.
Bechtel knows how to do it," … Well, Joe Kotanchik, who
was, like I say, really an experienced structural man, he says, "You
know, we really ought to go into models." After the structural
failure, we built models and tested them, proved the design fix, and
went back and fixed the chamber. It took, like I said, about a year
to get the chamber operational. So in early 1966 we actually had the
shake-down and successful pump-down of the facility. But that was
a major undertaking, a major challenge.
The other part of that was, in order to assure the safety of the people
that would be inside that chamber in those kinds of conditions, we
had to be able to demonstrate that we were going to be able to have
these people come out safely, and it had to be a manned operation.
We had to be able to repressurize the chamber into conditions where
rescuers could enter in, save whoever was involved in the test, and
make sure we brought them down to a breathable atmosphere and safe
atmosphere in a minimum of time. Those were some major pioneering
engineering activities that had to be addressed. So, yes, that was
one of my major challenges.
Bergen:
Who were some of the experts you worked with to solve some of these
problems?
Bond:
[H.] Kurt Strass was another colleague that I had worked with at Langley
and the PARD. He was our first division chief of the SESL. Another
guy that was really one of my mainstays in vacuum technology was a
fellow by the name of Rich Piotrowsky. He was one of the few people
that came to us that had any real background in vacuum technology.
We had several other guys that were real good. Now you're taxing my
memory here. I think I mentioned Jim McLane. Jim I brought in from
Tullahoma, and he actually worked with me on staff, working with several
of the facility problems that we had, and then later, when Kurt Strauss
transferred to headquarters, I put Jim in as the division chief of
the SESL.
Bergen:
So after you got these facilities constructed, did you manage the
operation?
Bond:
Yes, that was the job to do then. Not only were we responsible for
laying out the requirements and making sure that we oversaw the designs
and development, then we had to staff them and operate them. At first
I thought we were going to be able to staff these facilities with
civil service people, and come to find out that headquarters and the
Congress thought otherwise, and they said, no, we have to open this
up to support contractor people.
We actually had a proposal for staffing E&D facilities. Again,
that was something that I managed and ran, was this proposal activity,
and we had several of the major proposers that—we had quite
a competition, and it was going to be a big job. The Northrup Company
was selected, but there was another company. Brown & Root-Northrup
had put together a team effort to come in and do the contractor support,
and it worked out very well. We had an excellent relationship with
those people.
Bond:
They brought in some experienced and knowledgeable people in those
kinds of operations and really they did a very, very good job.
Bergen:
The test facilities were designed, basically, to ensure that all the
equipment and systems were going to work in the space environment.
Can you think of any specific examples of things where the testing
facilities really found some major things that needed to be changed
or fixed?
Bond:
Yes, I think all along the way. The one thing I wanted to mention
before I answer your question. All the while when we were designing
and getting ready to build these facilities, I remember a trip that
I had taken with Dr. Gilruth at one time, and we were talking about
what we were doing …, and how things were coming along. This
was a way of giving him a briefing, more or less, on an airplane,
when we were traveling some place. He said, "Aleck, in all this
work that we're doing on building facilities for the center, I'd just
like to make sure that we don't have any white elephants."
And, man, that really got to me. I said, "Dr. Gilruth, that's
one of my main concerns, too." Because we were putting a lot
of money into these facilities. At that time, we were talking about
hundreds of thousands of dollars, and millions of dollars, and that
was quite a concern, you know, that we wanted to make sure that everything
we were building there was a good justification for, and that there
was a real need for. The kind of things that we were looking at, the
kind of facilities were more or less unique, one-of-a-kind facilities
that did not exist anyplace else, and that we were going to be able
to push the technology capability envelope beyond the current state
of the art of what had existed then. In other words, we were doing
more or less pioneering effort in extending the capabilities in each
one of these facility areas because of the need to be able to go to
those kinds of conditions that were envisioned for the Apollo Program…
That really made an impression on me whenever he said that, and I
said, "I have thought about this many times and I have many sleepless
nights over thinking about, well, is this really necessary, is that
necessary…"
Well, as it turned out, every facility that we built had major impact
and usefulness on the Apollo program and on Shuttle. The Vibration
and Acoustic Test Facility [VATF], I think, was able to point up some
necessary areas where maybe the structure might have to be beefed
up a little bit to keep down any resonances or problems of that kind.
The SESL laboratory, we came across any number of problems in the
command module that needed to be improved, or the design … changed.
They were invaluable in doing suit testing of the suited astronauts.
This was an experience that cannot be gotten anyplace else, particularly
for those astronauts that had to go onto the lunar surface. It was
just the only place where they could get that kind of exposure in
the environment, and there were many, I guess, structural tests were
done in the Structures Laboratory that proved the need for some structural
strengthening.
Thermochemical Test Area [TTA]. We did all kinds of tests on the reaction
control motors. You know, we had the problem on Apollo 13, with the
oxygen tank on the fuel cells. Had it not been for the capability
of the Thermochemical Test Area, where we had a separate lab, that
was designed specifically to be able to test the fuel cells. We had
that kind of capability. The other thing that the Thermochemical Test
Area was used for was being able to test the initiators that were
used in all of the pyrotechnic circuits. We had to certify the pyrotechnics
and develop pyrotechnics that went on the various vehicles, and this
was all because we had those kinds of capabilities.
As far as any major kind of design deficiency …, I can't put
my finger on any one kind of thing, but there were a multiplicity
of things along the way, in the development process, that you find
out, that you've got to correct or change …, and go on from
there.
But the other thing that these facilities were used for were for certification.
We had to be able to certify a design for the conditions it had been
designed for, and we had to impose those kinds of conditions on it,
and go through the rigorous process of step-by-step investigating
and analyzing how the articles reacted to those environments. That
was the means of certifying and proving to our managers—that
was one of the things we had, early on, Dr. Gilruth had decided. He
said, "I do not want to have our people, our engineers, sit in
their offices and only look at paper. I want them to get their hands
dirty, understand the hardware, bring it here and test it, and make
sure that the hardware meets the design requirements that have been
sent out to the contractor to develop. And only then will we certify
that the hardware is ready to go and fly, fly a man."
I might mention one other thing. Early in 1961 President Kennedy set
up [a] study [of] the large launch vehicles that the country should
embark on building, and this was headed up by a Dr. Nicholas [E.]
Golovin, and [Dr. Gilruth] assigned me to go to Washington. In fact,
I was there for about six months, working on this committee as the
Space Task Group representative, and making inputs on what kind of
things that Apollo was concerned about, and the large launch vehicles
that we were possibly going to be looking at for doing Apollo.
One of the areas that had been designated was that we have something
on, [what] was called "man-rating," and I was asked to write
a couple of pages on what is man-rating all about. I didn't know anything
about man-rating at that time. I came back and I talked to a few people
who had been involved in the manned airplane flight programs like
Walt Williams and Chuck Matthews, a few others, and I finally began
to put together some concepts and thoughts on what man-rating was
all about, and I did write a couple of pages that went into the Golovin
Report that went to President Kennedy on what man-rating was all about,
and also then had other parts about what the Apollo Program was going
to be facing.
Then when we were facing Mercury, we said, "Well, what should
man-rating concepts be for Mercury?" And we laid it out in pretty
simple concept. Man-rating really ought to—that was one of the
things that came about with test facilities. We ought to be able to
examine the hardware and test it and make sure that it meets and is
capable of meeting the design requirements that were set out for it,
and that we have enough testing to be able to give this assurance
and do the certification. That was one of the parts of man-rating.
The other parts were that we needed to make sure that we had, for
all critical systems, that we had a redundant backup system for it.
Those concepts have been used, continue to be used today.
One other thing that was encompassed in man-rating, that you should
use no technology that you were unsure of, because technology is being
developed every day, and there are new concepts, new ideas, and new
materials being developed all the time. Designers often think, "Well,
gee, I can use this new material over here and I can lighten the weight
of the vehicle by X percent." But you have to be real careful
whenever you look at information like that and say, well, now, this
is well and good, but can that material do the job in all instances
of the what-ifs of the systems engineering kind of approach that you've
got to take materials through. You're not only looking at can it do
the job that it's designed for, but what all the other nuances of
the kind of environment it's going to see and whether it has some
kind of other complication along the way. So that's so much for man-rating.
Those were the simple kind of concepts that we put together and observed,
of course, through Mercury and Gemini, and then passed on to the Apollo.
Excuse me now, I think I've strayed from your question. Would you
ask it again? [Laughter]
Bergen:
To be perfectly honest, I don't remember what my question was. [Laughter]
But you've talked for a couple of hours now, and we thank you for
your time, but before I go in to asking you more questions, I didn't
know if you might want to … end this, maybe schedule for another
interview, that we could pick up and take you on from this point at
a later time.
Bond:
Whatever you like.
[End
of interview]