NASA Headquarters NACA
Oral History Project
Edited Oral History Transcript
Earl R.
Keener
Interviewed by Rebecca Wright
San
Jose, California –
17 July 2014
The following information is from an oral history session conducted
on July 17, 2014, with Earl R. Keener in San Jose, California, as
part of the National Advisory Committee for Aeronautics (NACA) Oral
History Project, sponsored by the NASA Headquarters History Office.
The interviewer was Rebecca Wright, assisted by Sandra Johnson; also
present was Keener’s daughter, Malinda Alves. At the conclusion
of this text, readers will find “recollections” he wrote
in 2006 providing additional information about his long career as
an aeronautical engineer. Keener graduated from Wichita State University
in 1949 as a member of its Aeronautical Engineering Class No. 2 and
soon after joined the NACA. First, he was an aerodynamic scientist
for 14 years in flight research at the NACA High Speed Flight Station
in Edwards, California, then for 29 years was involved with wind tunnel
research at the Ames Research Center, Moffett Field, California. He
is the author or co-author of more than 50 research papers. He began
the oral history session by sharing how he first became interested
in a career that spanned 43 years.
Keener:
My memories go back to a friend of mine that started building model
airplanes. That got him involved, and it helped me to understand the
word “aeronautics.” Instead of building models, I got
interested in wind tunnel work.
For school I needed to write two English papers, so I decided to look
at the history of aeronautics, of flight, up to the World War II.
In order to carry that out, in order to get more acquainted with it
somehow, I went to the back of the stacks of libraries, and lo and
behold—found out about this place called NACA, National Advisory
Committee for Aeronautics.
What I learned was there was a group, a NACA group at Langley [Research
Center, Hampton, Virginia], and there were other groups. These men
were looking ahead and at what was ahead. It was growing, also, with
the time. So, instead of a model airplane, I built a model wind tunnel.
It would do about 27 miles an hour. I had a lot of fun, building that.
I was never able to completely have a satisfactory measuring system,
which is an area all to itself.
It’s important I go back before World War II, and the airplanes—the
pursuit airplanes, the high-speed airplanes. These were expanding
towards the end of the World War II. The importance of this is because
we were losing airplanes and we didn’t know why. They would
flip up and crash. There was an effort for supersonic flight.
When I was a senior in high school, I first got acquainted with a
graduate of Kansas University. He was planning ahead for an engineering
college. He found there was a wind tunnel up in our science building,
up in the attic. He prepared the tunnel so that he could take data
on models that were of interest to the Air Force. I got interested.
That occurred after World War II. Later, he was busy buying up used
equipment from the war buildings—surplus buildings and a machine
shop. I looked him up, and met him in the machine shop; he was a good
machinist. This was a young man that was captured by the Japanese,
and the Japanese tried to file his teeth down. I don’t remember
his name, but I talked to him many times.
It was around this point, I had to answer the question of where I
should go to college. I had to make a decision between MIT [Massachusetts
Institute of Technology, Cambridge], or go towards the West Coast
to Caltech [California Institute of Technology, Pasadena], or stay
with the Municipal University of Wichita. I chose to stay in Wichita
where I have many fond memories of Dr. Melvin Snyder, who encouraged
the students tremendously, myself included.
In college, I spent some time in the aeronautics school, just making
myself available. I joined up with another engineer from Boeing; his
dad was one of the designers for Beechcraft [Aircraft]. He had big
plans to build a wind tunnel. He got together with one of the technical
people—they designed a wind tunnel and proceeded to test a small
and a large tunnel.
Then, I didn’t know much about certification and that kind of
thing. At the time [Kenneth] Razak developed this school [Wichita
State University College of Engineering, Kansas], and I got more interested
and finally decided to go to school there. He started classes and
I started going. His engineering school developed, and a whole Ph.D.
program. I graduated in the College of Aeronautics. I was in aeronautical
engineering class number two, and Bob [Robert Burnham] was in number
one, class number one. Very good engineer. I knew his father and his
father was one of the [Beech Aircraft] designers. In fact, they designed
a racing plane and won the annual meet that they had with the Air
Force.
I was ready to graduate, and I had been hearing stories about this
X-1 vehicle. They [NACA] didn’t have recruiters, but I saw tacked
on to the [school] bulletin board, a standard government employee
job offer from Langley and also at Lewis [Research Center, Cleveland,
Ohio]. I was really into the possibility of working for NACA, National
Advisory Committee for Aeronautics. There was an actual committee.
This was in my senior year, I got a return [on my application for
the job]. It came from Langley; it was offering a job, but not at
Langley. It was for the Flight Research Base [Muroc (now Edwards),
California]; they had a group there. Most, I think, were at Langley,
but they sent out an offer, then, for the Flight Research Center.
One of the interesting things was that they offered jobs directly
out of school, and that highly irritated some congressmen.
They sent me an offer to go out to Edwards, but I would have done
anything. My soon-to-be wife was very accommodating, and I don’t
know of any other girl who would have gone out to Edwards. They did
have some women in mathematical work.
Alves:
Who was that? Wasn’t it my mom?
Keener:
You’re right. See what I mean? (laughter)
Alves:
You went back to Wichita and married her, and then took her out.
Keener:
Yes. I went ahead. I’m conservative, and I went out there to
Edwards, and they expressed an interest, then we went.
Wright:
Can you tell us about your first task? What did they ask you to do
when you got out there to work?
Keener:
I did go out, and the first on the job was, as you might expect, had
to do with research on stability and control. That was the chief job.
We all met with the chief research engineer, who was De E. Beeler
at that time, he was making the assignments. We were such young engineers.
Going to my assignment, then, a very unique thing occurred that I
didn’t know until later, that had to do with [Chuck] Yeager’s
X-1. Yeager’s X-1 had a rocket, or had rockets, actually four
of them, so it couldn’t collect much data. Here was my assignment—this
airplane. It was subsonic, and they needed somebody—or some
people—to run tests, subsonic, to fill in, I guess you could
say, the gap. It was important; we needed a vehicle that would do
flight research.
There are ways that’s common in flight research: you pull up
and take data while you’re pulling up, and then record it. Had
a system that worked with the ladies [mathematicians] who were working
up the data with a lot of plotting; then they had a remarkable machine
for integrating the data. The results ended up in a report. A lot
of data is in there, and I chose to put a lot of the description in
the title. It is possible, I think, that the title itself then ended
up being a description of what was in each report.
They needed a vehicle that would fill in Mach number and flight and
that vehicle did not have to be supersonic. The X-1 supersonic data
was highly restricted because all he could do is go that-a-way and
then pull back. Somebody, maybe from Langley—that was a brilliant
decision—they would design that airplane that would fill in
most of that gap. This is with the D-5581.
When I came aboard, I worked with pressure measurements. It turned
out that every one of us, within a year, were up to date with the
research, the control, particularly of stability, that kind of control.
The pressure measurements, somebody set it up to measure pressures
on the full-scale airplanes; mine was one of them. A lot of my career
was the pressure measurements. I chose to do more than just record
it and send it back—I made a research effort out of it so someone
would have to analyze the data. I preferred to do it myself.
Wright:
Tell us about what you thought when you arrived at the Center.
Keener:
I was introduced to the vehicle, D-5581, a Douglas [Aircraft Company]
design. I was able to fill in, so to speak; the pressure measurements
were mainly on the wing. Of course, the stability and control people
were marching through, doing stability data. Douglas also designed
a supersonic. It was a combination of rocket and jet. They could actually
switch these. I wasn’t personally assigned, but we made some
pressure measurements for that test. The D-5582, then, was a supersonic
vehicle. This was gradually developed.
Wright:
That was a Navy plane?
Keener:
It was a Navy design. I got the impression—I wasn’t on
the inside—that there was a planned approach. [A. Scott] Crossfield
was assigned to run—they must have dropped him from an airplane
like they did the X-15. I don’t think that that type would take
off and land. My work had to do with pressure measurements. He proceeded,
in a planned program, to try to get to Mach 2. He made many flights.
They’d go up and come down, and he was trying, trying, trying
to get Mach 2 out here. Finally, I remember being there, listening;
he finally made it to Mach 2.
Then, Yeager came along. They had upgraded the X-1 and a couple of
things like the escape hatch to get out of the airplane; he would
never make it, if anything had gone wrong. Made Mach 2.5 a week later.
He paid for it because he got up to about 30,000 feet and the airplane
went into a tumble. Tumbling was not necessarily a problem, but after
a few moments, he was going down in altitude, and so he was able to
control it just from the air.
Wright:
How close did the engineers work with the pilots when you were out
at the Flight Research Center? Did you work closely?
Keener:
That’s an interesting question because I personally didn’t
have much contact with them, yet I followed the flight. I’d
like to get over to the test; one of the airplanes was a delta wing.
They would plan, and then I’d make measurements. The Air Force,
[XF] 92-A was a delta wing, was a flat delta, you know what I mean?
The wings were flat. I measured the pressures, and I really didn’t
know what was going on until later. There was also one, I’ll
just throw in that there was a one of these vehicles had variable
sweep wings. I think the administration or our planners found that
there was an engineer in Germany that discovered the swept wing. There
was a lot of discussion of that. This X-5 had a variable control on
sweep.
Ames was interested in seeing whether you could fly an airplane without
a horizontal tail. The director of Ames got interesting in that project,
and so, that was the X-4. The X-5 was the variable sweep. There was
no X-8. There was an X-3—unfortunately, it tried to get to Mach
3 and it crashed.
Wright:
Were you there when it crashed?
Keener:
Yes. There was a lot of discussion because it was not a supersonic
design as such. They were using the forces from a rocket in order
to try, and I think he made Mach 6, but everything came apart. I hadn’t
thought of that for a long time.
The delta wing, that was a very interesting program. I don’t
know who started it, but I was asked to lay out pressure measurements.
It was an Air Force project. It was intended to reach about 1.4. They
did some wind tunnel testing on it, not in the 40 x 80, but the 1.5
wind tunnel. The reason I’m smiling is the [aviation company]
is trying real hard to get supersonic, and they’re not quite
making it. So, they send their Ph.D. there. He was in a room with
me and two others, and one of the others came up with this riddle:
there was an old engineer, he had so many data points, he didn’t
know what to do. (You know what least squaring is? It’s a way
you can take a bundle of data points, and it’s a mathematical
way of selecting which ones to go, what the best fairing is.) He least-squared
them all, but then had the gall to fair through only two. He had quite
a reputation for being humorous. I can’t quite put it together,
except that here we are with one or two, an initial test of an airplane.
They kept flying. It wasn’t the only thing wrong. It turned
out the engines were not the right engines. We had trouble with that
quite often out at the Flight Center, with the design. They tried
to design an airplane with proper engines, and there always seemed
to be something wrong with it, and they can’t use the engines
that they designed.
There was an engineer back at Langley that was well known for developing
a way of designing the airplane, the delta wing, and it was to remodel
and clock the cross-section of the airplane. When they did that, they
realized that in the center was a pump. He got the idea of that pump
being related to Mach number. His theory then was to smooth out the
cross-section. When he got through, the cross-section developed by
that method, and we got to calling that the “Marilyn Monroe”
section because it had the hour-glass shape. The company was able
to modify what we had in the 102. They called it the 102-A, I think.
They added a little bit here and then took away a little bit and reduced
that pump, and sure enough, it went supersonic. Then, the engines
weren’t capable of 1.4, so that was kind of the atmosphere that
we were exposed to.
Also, you get various responses to various models, and this would
be in the category of a pursuit airplane. We got into a study with
Lockheed—Lockheed had a hypersonic tunnel. We developed a relationship
with him, and this was a medium. We had a model. Some of those models
were $1,000,000 or so.
Here’s an example of what I did with this data: you see I’ve
got the chordwise pressure distributions, but when I cross-section,
we had, I think through Ames, developed some flow conditions that
occur on a delta wing. You can see this change in here, very likely
with a shockwave. I cross-plotted all of this, and this is what we
came up with.
This is where there would be a very large change, in along the leading
edge. The interesting thing, somebody thought of—we called it
conical camber because the leading edge is dropped and you go to the
root, the camber is zero, but it grows. They designed it to be conical
shaped, gradually increasing. I studied the flow over the wing, and
our interest in flight was this sort of thing, was it still there
at Mach 1.5 and 2? We wanted to trace the Mach number. Of course,
this was one of the things that I was most interested in. The delta
wing and the Marilyn Monroe shape.
I can jump ahead a little. As you know, there was a complete change
with NASA, and those of us with our heads still back in NACA, we had
to find new work. That’s a whole era.
We were looking at Langley’s wind tunnel work. First of all,
the project for the delta supersonic airplane—it was supposed
to have so many passengers. The British airplane was the Concorde,
Mach 2. Our computational people that made these, they were designing
different ways and means of flying. By this time, they had good support
from computational, and so, they were trying to develop what type
of shape would give the least drag. I came in on that. I had, down
at the Flight Center, I’ll just describe it—a company
had designed skin friction measuring. That applied the way to look
at the boundary layer surveys and all of that. I learned that this
company had designed a skin friction balance, they had a fluid dynamic—actually,
fluids have viscosity. Ames had, what it is, is very, very good accuracy,
and it tended to go downstream. We measure that tendency, I think,
is a way to say it.
We would determine how much drag there was in this. They had a technique
in designing the supersonic transport. Part of the project, they needed
to calculate the drag. The designer people thought of drag in terms
of passengers. That was a big thing, then, was to make a comparison
on the basis of number of passengers that could—you could look
at it at either plus or minus the number of passengers that could
fly at that rate. That skin friction balance, which balanced a floating
element in the center. It was very carefully designed. I was aware
of a smaller one that had brought into the Flight Research Center,
so I brought it into Ames. We started making measurements of drag.
In the meantime, the designer people were heavily into design before
they finally canceled it, due to the sonic boom.
By the way, I heard the first sonic boom down at Edwards. We had been
hearing these noises, and the farmers, particularly the ones that
were raising minks, they called in and they’d say, “Well,
there’s been an explosion out here, my way,” and they’d
never find it. I don’t know exactly the steps in how they recognized
what they were listening to. That’s a very famous thing, the
sonic boom, in aeronautics. It would sure wake us up in the middle
of the night. The pilots learned to do that, and those shockwaves
were strong. They had some show going on that actually created a very
heavy shock and broke some timber, some of the walls of the aircraft
in a part of Palmdale. They found that it could do some damage, so
they set up a test—“they” being, I think, the administrators
of whatever was going on. They had a pilot fly at, I think, 30,000
feet, and perform what would be a shock and boom. They rigged it up
so that we could hear the conversation with the pilots, and they were
talking back, letting us know when we should have it. A sonic boom
travels at something like 5,000 feet? It caused a lot of discussion
about what would happen.
Another interesting thing, I lived in Mojave—right then, they
were testing the atomic bomb. I can remember driving to work and seeing
the plume from Mojave and Lancaster—just over the mountains.
It turned out that was about 400 miles from there. Some people would
go up into the mountain, hike up into the mountain so they could watch
that. The most spectacular thing is they rigged one up so that they
could hear it in Los Angeles, from Lancaster. It was all set up on
what you could hear. They had a countdown, and all of us saw it. The
whole light, the whole area just lit up, and real intense light from
Lancaster. That was part of our technology, I guess.
Wright:
Tell me about this picture here, with these points.
Keener:
We heard from Langley that you could make, we called them four-bodies,
in the front end of an airplane. The Langley people—it was one
of serendipity, I think they call it. They were just testing a probe
of some sort, and found that it would create a side force. We were
looking for something to do, and Langley told us about there, and
we realized that this was a whole area, a whole, complete area of
aerodynamics. We joined in, and there were some questions: one was
conical, and it created quite a side force; tangent ogive created
a side force. What I was interested in was, what happens if we blunt
the nose of the vehicle and the side force diminished? We did quite
a bit of work with that.
Alves:
My mom was telling me that scientists from around the world were working
on the nose shape of airplanes. My dad was involved in completing
the statistics on that, then they went out and actually started blunting
the noses of the airplanes. He was involved in all of that.
Keener:
We did quite a bit. Why I emphasized that is high angle of attack
used to be up to 15-18 degrees, but when we went in there, it was
±90 degrees, and we were making measurements. You’ve
seen them shoot a rocket off of a submarine, and if you look closely,
the rocket goes off and goes like this and recovers and goes off.
We didn’t know whether it would recover or not because of the
side force. We did quite a bit of research on that.
Wright:
Did you publish a paper about the blunt nose? How was that received?
Keener:
Yes. They were major papers at that time on that subject. I had some
important people. The professor was such a big help to me. He would
walk around Ames with his library in each hand. I hate that I can’t
remember his name. [He was] out of the Illinois University, I think
it was. He was well known at the Center, there. He would talk to us.
He was really great on unsteady. He pointed out that these flows are
not steady, and most of my research was based on steady flows. That
brought another part that opened up the unsteadiness, and what it
might have.
Wright:
Tell me about why this picture tells us so much.
Keener:
This was an agreement we had with, what did I say, Lockheed? The agreement
was that we’d design one that had this shape, and they would
design other. What we’re looking at is the flow with the oil
flow. The flow here, it comes to mind, this was the design condition,
angle of attack of 5 degrees, and what happens to the flow? What is
this Mach number, 4? Not 4, but 9/10. It was decided by the group
of us, and then I was assigned to run these tests, so I increased
the Mach number to about 9/10.
You see a big vortex, here, that formed. It was of great interest
to us. I forgot to tell, I think, one of the most important—some
brilliant engineer from Langley, I’d say, probably, that got
the idea, I guess I told it, that they could fill in the intermediate
area. I think I went through that. The X-1, and then my main job until
I left was measuring pressures. There’s a case of conical camber.
For a swept circulation control model in the 6 by 6-foot transonic
wind tunnel at Ames, I was asked to set up a test. We got interested
in a circuit control. This was to investigate circulation. It was
sort of astounding, but they built an airfoil that had a blunt leading
edge, they found that they could blow over the leading edge and create
lift. At zero angle of attack, they could create lift at this. I just
designed a test.
Tested both, un-swept and swept. I ended up being able to corroborate
what had been found about sweep. We could sweep it and get the same
result at flow that’s approaching at the angle, which was important.
And the Shuttle. We had already gone through with this other design
group that was looking at that kind of design. They designed the M-2,
the lifting body.
The idea was to try to get enough lift, I think this would be just—our
tests, I know the model was dropped. They tested down at Edwards before
I left, and I got into the wind tunnel testing of it. I didn’t
do any of the design of it, but this thing was designed to fit on
the head of a Titan missile, and would hold something like eight people,
or corresponding. Air Force came along and wanted something longer,
so that’s what happened to this project, here.
I was also there when he crashed. Let me tell you about that. This
was something. I was in on preparing for the test. I had two jobs.
I liked the boundary layer research, and I liked that, but I had the
responsibility of just making the wind tunnel test. This was the year
before we made the test. I went up on a hiking trip into the mountains,
and one of the fellows on the trip was the one that was the pilot
on this crash. It was the first time that the outside had photographed.
We had a design problem, and so, we asked the pilot not to fly it
below angle of attack of, I think it was 5 degrees. They dropped him,
and somehow, this was a subsonic relation, there was a helicopter
to one side. They dropped him, and I could tell this way, they were
following him with the test plane, and this was all un-powered. He
was just dropped. I forget where I was. Maybe I might have seen the
results of it later. I’m not quite sure whether I was right
on that spot. They dropped him, and somehow, he got into this—it’s
this kind of thing—instability. I think it was this test that
he came in for a landing, but the lake down there at Edwards is very
flat, and it has a runway on the lakefront, on the lakebed. He lost
sight at the landing strip.
We had a cheapie model, and the landing gear, they decided to design
it so that it would just drop by gravity. Somehow in there, he lost
his track, and he went into that rolling, since it was a cone, or
a half a cone, actually, went into that rolling, and rolled down.
It was [Bruce] Peterson, the same guy that was on this camping trip.
He said later that he thought he’d hit the helicopter, but he
didn’t. He lost his sight on that landing strip, and that probably
increased the angle, the angle of attack. They got him out, and knowing
after the fact that he had an eyelid, as I understand it, an eyelid
cut, I’ve heard a couple of things. He had a helmet, probably
helmet problem. I had heard later that if you lose an eyelid, it’s
possible to lose your sight, so I tell, you got here just in time,
I guess.
Along comes the X-15, and some argument over the design of it actually,
a hypersonic shape, the wings would be swept back. That’s it.
Langley ran some studies and found that they couldn’t land with
a delta shape or nothing because it would be too much force on the
nose gear. That caused them to design the X-15 with more of a straight
wing.
[We studied] the space plane. Since then, they’ve had many space
planes. The idea was that they wanted to take off to orbit. Take off
to orbit. I remember [the Illinois professor I mentioned earlier]
comment, “Well, at least it’ll have five more years of
hypersonic research.” Just like the rest of us, we didn’t
believe it at this time. I was getting involved in—the shape
of our wind tunnel models is never the same as what is going to be
built because the next day, they may change it. We build research
models, and this one [shadowgraph photograph of jet plume] is supposed
to be right when you turn it upside down because that’s like
a wing. It’s like a wing with a rearward surface. We measured
the pressure across here. I probably went out on contract for a couple
years.
It was the eighties, early nineties. I can’t believe this—this
required five different groups. You can barely see the shadowgraph
photographs, and then we have the pressures on the body. That led
to the possibility of computation. We had a very young, excellent,
I think he was under contract, too, for calculation. He ran a calculation
on the flow, and it was very close. Depended a lot on whether it’s
turbulent or laminar. Partly what was involved is Gary, he was my
supervisor, in fact, I had an opening for a job. I went to Gary and
he and I had a remarkable relationship. We could talk faster than—you
can get a lot more done if you talk faster. He was fascinated by this
project. He was on the main committee.
It’s very interesting to trace what the exhaust does on a space
plane, or on any of the Shuttle, or what happens. As you increase
the Mach number, as you get to higher Mach numbers, the flow can’t
flow out of the exhaust as normal. To get into orbit, you have to
then use, it’s real simple and very important... They would
get some thrust out of, seemed to me, whatever it was they were discharging.
That can’t know how to put it, but just by blowing, instead
of like a jet, it’s over and above a jet. Releasing oxygen or
releasing a jet, or not jet, but fluid, which you don’t normally
do, I don’t quite know how to put that.
Wright:
What was your conclusion about the aerospace plane? Did you think
it would fly, when you were working on the study?
Keener:
You’re talking to someone who didn’t think the X-15 would
fly. My record on that, that was a beautiful research, and went up
before I transferred to Ames. It was X-15 when we went to Mach 6 on
that, pretty fast. They were going to even go higher, but they didn’t
make it.
Wright:
Did you ever want to fly? Did you want to be a pilot?
Keener:
I joined the Air Force. That doesn’t mean that I wanted to fly.
I joined the Army Air Corps, and as a cadet, went in as a cadet, and
they closed the system. They closed the program. I think I sat through
maybe one or two days. The next day, we were out, just walking around.
You don’t do that, normally, on a base. Some lieutenant stopped
it, asked why we weren’t marching in concert. I let him know
that the program had closed down. I looked for another job on the
base, got my trombone out, and joined the band. The base was in Texas,
right on the Mexican border.
At any rate, that’s a whole subject on itself because the Chinese,
they were training their pilots on two-engine research. We would have
some times when the general, the Chinese general, would come. The
head of that center was a colonel. He was very happy with the results,
and the general was happy, and so the colonel was happy. The colonel
told us, “March through the headquarters building, playing your
instruments.” We did that, except I had a little problem—to
my horror, I had lost my mouthpiece. I played through that without
it. I think, a couple of the officers looked rather strangely at my
horn—it had dropped out someplace.
[End
of interview]
Earl
R. Keener: Recollections of a Wichita University Engineering Graduate
NACA Flight Research Center, Edwards, CA
August 1949 - May 1963
Wichita
University Aeronautical Engineering Class No. 2 of 1949
Aerodynamic Research Scientist
Flight Research at NACA Flight Research Center, 14 years
Wind Tunnel Research at Ames Research Center, 29 years
Author or Co-Author of over 50 research papers
------------------------------------------------------------------------------
List of Events
Bell
X-1 flight to M=1.1
Three X-1 explosions
Douglas D-558-I flight to M=0.95
Swept Wings
Douglas D-558-II flight to M=2
Yeager’s flight to M=2.5 in Bell X-1A, stretched version of
the X-1
Delta Wings
Convair XF-92A Air force aircraft. Subsonic.
Convair YF-102A, Subsonic until modified: Area Ruling, Coke Bottle,
Marilyn Monroe
North American X-15
Engine Ground Test
First Landing
First Powered Flight?
Aerodynamic Heating
Q” Meter
Crash on Mud Dry Lake
High Altitude, Reentry Flight
Northrop M-2F2 Lifting Body
Predecessor to Space Shuttle
Spectacular crash of Million Dollar Man
Boeing Dyna-Soar
First reentry aircraft
Never Built
INTRODUCTION
NACA, a United States government civilian department called the National
Advisory Committee for Aeronautics, was started about 1915 to develop
the new field of aeronautics. My mother witnessed the first flight
of the Wright Brothers in their aircraft over Dayton, Ohio, in 1908.
I have a commemoration medal from that event.
Laboratories
were built at (Langley) Hampton, VA; (Lewis) Cleveland, OH; and (Ames),
Moffett Field, CA. Since World War I, aviation was developed further
by barnstorming, air racing, and then passenger travel. Some of these
aircraft, like the Ford Tri-motor passenger airplane are in museums
around the country, like the one at San Martin, CA.
In
1929 the Beechcraft Mystery-S Airplane was the first civilian racing
airplane to out race the military by about 100 mph at the National
Air Races. Walter Burnham, of Wichita, KS, was one of the designers.
His son Robert (Bob) was in the first aeronautics class of 1948. I
was in the second class of 1949. The second designer was Herb Rawlins,
who had an airport near Wichita in 1949. A Beechcraft museum is located
near the birthplace of Walter Beech (as I understand it), in Tullahoma,
Tennessee, home of the Air Force’s large aeronautical engineering
testing center.
The
NACA Flight Research Center in California was started due to the problems
with the fighter planes of World War II. In the late 1940s, the fighter
planes ran into stability problems at high subsonic speeds, near sonic
speeds of Mach 1, the ratio of actual speed to the speed of sound.
The NACA High Speed Flight Station was organized to study the problems.
The Station was centered at the Air Force Base in the Mojave desert
at Muroc, CA, about 100 miles north of Los Angeles.
My purpose here is not to recount the research results that we were
privileged to obtain, but to recount my recollections of some of the
notable experiences of flight testing and the flight-research pilots
that flew the aircraft.
My
presence at the Flight Station represented Wichita University in this
great enterprise. Later, from WU came Perry Rowe, John Cary, and John
Pyle.
MY RECOLLECTIONS
I
was part of a group of recently graduated students in Aeronautical
and Mechanical Engineering and Physics that were hired by the NACA
(National Advisory Committee for Aeronautics) directly out of school
in 1949 to help expand the NACA High Speed Flight Station (later promoted
to a Research Center). We were “Forty Niners” but 100
years late.
At
6:30 a.m., on August 8, 1949, I walked onto Muroc Air Force Base to
a World War II aircraft hangar marked NACA. What a surprise and delight
for an aeronautical graduate, not yet experienced enough to be called
an engineer. There was not only one Bell X-1 supersonic aircraft but
also two others, the X-1-1 and the X-1-2. Later came the X-1-D and
the X-1-E, “modified and stretched” versions of the X-1s,
later the X-1-E.
There
were also other research aircraft that I did not recognize. The Base
was located next to the famous Muroc Dry Lake, which was over 10 miles
long by 5 miles wide. It was perfectly flat due to the smoothing action
of the winter winds pushing the rain-water back and forth. It was
ideal for aircraft research.
The
head of personnel identified several of the aircraft: the D-558-I
(transonic) and D-558-II (supersonic) research aircraft. These were
built by Douglas Aircraft Company for the Navy’s contribution
to transonic/supersonic research. Next, I met Walter Williams, a former
engineer at Langley Research Center in Virginia, who became head of
the High Speed Flight (HSF) Station. (Later on, the Station became
a full-fledged Research Center.)
Williams
was well known in aviation circles as the manager of the construction
and direction of the HSF Station with engineers and pilots from Langley.
I vividly remember the look on his face as he looked at me as if he
couldn’t believe that he had hired such young engineers, so
“wet behind the ears.” I worked under De E. Beeler, Chief
Research Engineer, also from Langley. They both remained to manage
the Station; later, many of the Langley engineers returned to VA.
The
new engineers developed into the backbone of the center. We were quickly
trained and caught up in the business of conducting research projects
on secret aircraft designed for research. I was assigned to measure
and analyze wing pressures on the D-558-I. This turned into a research
career of measuring and analyzing wing pressures for 14 years on the
X-1E, D-559-II, XF-92A delta wing (triangular), F-102delta wing, X-3
supersonic, and X-15 hypersonic research aircraft. From this work
I became interested in aerodynamic air-flow over aircraft wings and
bodies and spent my career studying these phenomena. There were many
aeronautical journal papers and NACA research center papers, plus
my research, to study to get ahead of the field in all of the areas
of research at our Center and other Centers.
The
Flight Center was a good place to see and meet well-known personalities
in aeronautics. Joe Walker became the NACA lead pilot after the early
pilots returned to Langley. Joe was joined as research pilots by Scott
Crossfield and Neil Armstrong—all three flew the X-15 in the
late 1950s. About 1958, Walt Williams left the Flight Center and joined
the space program in charge of the ground-based tracking system from
the Mercury project through the Saturn project, and the moon landings.
Neil Armstrong left to pilot the Gemini spacecraft, followed by the
Saturn spacecraft, eventually became the first man to walk on the
moon. Scott Crossfield went to North American Aviation to become its
Chief Test Pilot for the X-15 supersonic aircraft program. Later he
became a Vice President for Eastern Airlines.
There
were many interesting flights, many of which were landed safely only
through the skill of the pilots. During the development of the NACA
High Speed Flight Center, the Air Force and Navy developed Flight
Test Centers at Muroc, which later became Edwards. The Air Force developed
its famous Flight Testing Center for the prototypes of their military
aircraft. Captain Chuck Yeager was a part of this group, flying the
X-1 to a speed greater than Mach one (speed of sound) through the
sonic (compression) barrier. At this point I must say that there were
experts on both sides of the question as to whether or not the aircraft
would go hopelessly out of control at Mach one. The details are in
the literature. Suffice it to say, the high-speed aircraft were indeed
going out of control at speeds approaching Mach one. It took Yeager
and his associate engineer/pilot, Major Jack Ridley, and NACA to find
the answer to flying supersonic.
The
flight tests were flown by both NACA and Air Force test pilots. Research
pilots are a different kind of people. They are obviously superior
in their craft and intensely interested in flying and in producing
good recorded measurements to be analyzed by themselves and ground-based
engineers. The Air Force established its own Flight Test Group and
their pilots also took great risks.
Yeager
was the most famous test pilot and well known to the public. I saw
him once suiting up for a test flight on the X-1, the first supersonic
manned aircraft. He suited up in an old WWII trailer. Nothing fancy.
I had the privilege of meeting a number of famous pilots, such as
Joe Walker, Scott Crossfield, Jack McKay, Stan Butchart, Milt Thompson,
Bruce Peterson, Bill Dana, and Neil Armstrong, and others.
Our
NACA chief research pilot was Joe Walker. He was an usher in our church
and my wife, Dorothea, was his children’s Sunday School teacher.
We lived for two years at the famous forty-niner desert town of Mojave,
with the Southern tip of the Sierra mountains close by. We car-pooled
30 minutes to work at Edwards Air Force Base. I often had one or two
pilots in my carpool. Notable were Jack McKay, who crashed the X-15
but survived to fly again, and Stan Butchart, who piloted the B-52
that carried the research aircraft to 40,000 ft altitude to drop them
for the test flight. Also there were Milt Thompson, Bruce Peterson,
and Bill Dana, X-15 and M2-F2 research pilots. We also had “Pappy”
Day, a physics major and older engineer. He was an ex-pilot of B-17
raids over Europe and inventor of electronic simulators of some of
the research aircraft. A few times we had dinner at the infamous Happy
Bottom Riding Club, owned by the famous aviatrix, Pancho Barnes, who
once owned a Beech Mystery-S aircraft.
I
should mention that before the X-1 flights and before my arrival,
the Air Force had the first jet aircraft built, the P-59. It was a
secret program and so the Air Force chose Edwards to test the P-59
jet. There was an aircraft with that designation and so they put a
fake propeller on the aircraft and shipped it to Edwards. A secret
base was built for the tests at the north end of Edwards Dry Lake.
Later, one of the U-2 spy plane made some flights out of North Base.
I saw the takeoff. It flew almost straight up to high altitudes.
SOME EVENTS IN THE FLIGHT RESEARCH PROGRAM
First
Bell Aircraft X-1 Flights:
Two years before, I arrived in August of 1949, Chuck Yeager made his
first supersonic flight in the X-1. The civilian test pilot, flying
under contract, wanted too much to make the flight and so NACA turned
to the Air Force knowing that there were pilots there that would fly
anything. The X-1 was built like a tank with an unusually thin wing
and a pointed nose for the supersonic shape. There was an escape hatch
that probably would not have been safe. There were problems with the
aircraft handling as it approached the speed of sound, called Mach
one. In fact several high speed WW-II aircraft became uncontrollable
as they approached supersonic flight. Some of them crashed, which
led to the X-1 project. Some aerodynamic experts predicted from available
subsonic wind tunnel tests that the X-1 would also become uncontrollable
and it almost did, except for the ingenious method of Yeager and his
engineering cohort in the Air Force. Yeager had considerable stability
difficulties as he approached sonic flight. He used the control over
the horizontal tail and the “flying, all-movable horizontal
tail” was born to increase the controllability and make a supersonic
flight. It was possibly fortunate that the civilian test pilot did
not make the attempted supersonic flight. By the time that I arrived
the engineers had analyzed the X-1 wing pressures and had pretty well
determined the flow characteristics that led to the sonic problems.
It had to do with the shock wave movements over the wing and tail
and their interference with the flow at the surface as the local wind
flow became supersonic.
Three
X-1 Explosions
When I arrived the X-1 was still being flown to gather more data.
A problem developed in which an explosion occurred inside the rocket
engines at the liquid oxygen tanks. My first recollection of the first
explosion occurred just as we were leaving to go home. I heard a very
loud explosion down towards the Aberdeen bombing mission. Aberdeen
had a program to drop newly designed bombs across the lake and to
track them as they dropped to develop the bomb—drop tables.
Anyhow, many of us ran towards the runway until we could see the cause.
The B-52 drop plane was at the end of the runway with one of the X-1s
mounted underneath, which was exploding. Hot sparks showed around
the center of the B-52 until it finally collapsed in the middle. We
learned later that the X-1 had been brought back without being dropped.
The pilot and crew chief were securing the X-1 when the first of several
X-1s explosions occurred. They ran and escaped most of the hazard,
except the pilot was reported to have been hit in the back by a glob
of liquid oxygen. As I recall, it was discovered that an exotic gasket
in the engine had something to do with the problem.
During the X-1 Program at least two more X-1 aircraft were destroyed
by explosions, this time in flight. The X-1 was attached to the B-52
at the bomb bay. The B-52 flew to about 30,000 ft. where the pilot
had to climb down a ladder and scoot into the cockpit of the X-1 and
close the hatch. On one flight with the X-1A, an expanded version
of the X-1 with ejection seat, NACA Chief Pilot Joe Walker climbed
down the ladder, scooting into the cockpit of the X-1A. He then readied
the X-1A, pushing whatever buttons were necessary. The aircraft suddenly
experienced an explosion and Joe was immediately helped out of the
cockpit and up into the bomb bay where a crewmember gave him an oxygen
mask because of the high altitude. He was already dressed for high
altitude. There were no more explosions and the chase plane, flown
by Neil Armstrong flew in close and reported that there were no signs
of further trouble. Of course, they could not continue the X-1 flight
and could not land safely with the X-1 attached to the B-52. Stan
Butchart was first pilot on the B-52 and he flew around for what may
have been the better part of an hour trying to determine some way
to save the X-1. They even thought of trying to fly low over the lake-bed
and to drop the X-1 as gently as possible. This idea was rejected
because the X-1 had a gravity landing gear and the explosion blew
the gear down. The main concern was that the X-1 would rebound off
the lake-bed into the under belly of the B-52. They finally, and reluctantly,
released the X-1 on the other side of the lake-bed from a safe altitude.
The two crew members that helped Walker out of the X-1A were cited
for bravery and given medals. Other awards were given.
The other explosion in flight had a humorous side to the story. The
X-1 pilot was the commander of the Air Force Base, a General, and
an experienced test pilot. At about 30,000 ft. the General climbed
down to the X-1, pushed a few buttons, at which time an explosion
occurred. It was obviously an emergency, worse than that of Joe Walker
because of evidence of fire. Therefore, the B-52 pilot ordered the
General to abandon the X-1 and quickly dropped the aircraft. I understand
that it was not clear that the General had cleared the X-1, however,
this might not be correct. There was great relief when the General
appeared to be unharmed.
Douglas
aircraft’s D-558-I, Navy Phase One, Transonic:
When I arrived I was assigned to the second D-558-I. It had an unusually
thin wing like the X-1 and the wing was not swept. It was being tested
to eight tenths, and higher, of the speed of sound, to test its controllability.
Each flight increased the Mach number from 0.8 to its maximum of nearly
Mach 1. I remember Scott Crossfield flying this aircraft making “pull-ups”
to fairly high angles of attack to the flow. The wing had a nasty
stall characteristic as determined in wind tunnel tests at Langley.
There was at least one flight in which the aircraft wing stalled at
high angle of attack and threw the pilot around quite a bit. We heard
his exclamation over the radio.
Swept
Wings:
It was discovered in the U.S. and in Germany that swept wings reduced
the effect of supersonic flow. Three such winged aircraft were tested
at Edwards during the NACA time frame: the transonic, variable-sweep
Bell X-5, the transonic/supersonic D5588-II, the Air Force XF-92A
delta wing (triangular), and the low-supersonic Air Force Fighter
delta-wing aircraft, XF-102A. They had some interesting flow characteristics,
which we explored in flight.
Douglas
Aircraft’s D-558-II, Navy Phase Two, Transonic and Mach 2 Supersonic:
This aircraft was interesting because it could be tested with either
of two engines: a jet engine for transonic testing and a rocket engine
like the X-1 for supersonic flight. It also had a swept wing for transonic
flight. Scott Crossfield was trying to make a flight to twice the
speed of sound (Mach 2). He made several flights to around 60,000
ft. along a selected trajectory that reached nearly Mach 2 but not
quite. Then, the day came when he made it and entered the record book
as the first pilot to do so. On this flight or on a similar one, with
this aircraft, or perhaps the XF-92A, Scotty glided back so close
to the hills that “it was said” that he had pieces of
Joshua tree on the wing leading edge.
X-1A,
a stretched version of the X-1:
Scotty made Mach 2 just in time. A week later Chuck Yeager flew the
new X-1A to Mach 2.5. In this historic flight he reached Mach 2 but
then lost control in the thin supersonic air. The aircraft tumbled
head over heels until it recovered at a lower altitude. Chuck Yeager
stayed with the aircraft and landed safely. On August 8, 1955 the
X-1A exploded in another flight, as previously discussed.
Delta
(Triangular) Wings:
The XF-92A was an older aircraft. The Air Force had a prototype, the
YF-102, delta wing plane designed for supersonic flight as a fighter
airplane. When tested the YF version could not reach supersonic flight.
Coincidently, at this time, some interesting wind tunnel tests were
under way that solved the problem. They found that by shaping the
fuselage like a coke bottle (technically called cross-sectional area
ruling, but dubbed the Marilyn Monroe shape, my favorite for obvious
reasons) that the sonic drag was significantly reduced. This YF fuselage
was modified to represent this shape. Also, the wing leading edge
was modified according to other wind tunnel tests. With these changes
the YF was able to fly supersonic, one of the first Air Force aircraft
to do so, and so the F-102A was born. As design techniques advanced
and the engine power increased, the large aircraft drag force was
overcome and flights made to higher supersonic speeds and altitudes.
North
American Aircraft X-15 Hypersonic Research Airplane:
Rocket power design progressed to the point where a rocket-powered
aircraft was envisioned and then designed. This project in the 1950s
led to the famous X-15. The aircraft utilized many new features and
concepts for flight characteristics in conditions of aerodynamic heating.
The corresponding critical design and pilot safety considerations
were crucial.
Engine
Ground Test: The first rocket engine that could be throttled was designed
and tested. In a ground test of the engine, it was mounted in an X-15
fuselage, firmly fixed to the ground and tested while held in place.
Scott Crossfield was now the X-15 lead pilot for North American and
was in the cockpit to test the engine controls. A huge explosion occurred
that blew the forward half of the fuselage forward with Scotty inside.
Fortunately, he was uninjured, being firmly strapped into the cockpit.
When the X-15 was finally built, the engine was successfully flown
with only one incident that I recall where the throttle failed, discussed
later. The incident, as well as many others, is well documented in
the NASA film archives.
First
Landing: The first landing was exciting. The aircraft was dropped
from the B-52 with Scotty Crossfield aboard, and proceeded to glide
to a test landing. I was watching from the office and could see the
X-15 approaching the dry lake in the distance. I could also hear the
transmission from the pilot. As he approached, I could see the nose
pitching up and down. Scotty “held on” and brought the
X-15 to a safe landing. Adjustments to the pilot-assisted control
mechanism solved the problem.
First
Powered Flight? I think that the first powered flight ended in an
emergency landing on Rosamond Dry Lakebed. I don’t recall the
reason. It was too late to vent the fuel tanks so that the X-15 landed
with the weight of the fuel. This caused the pilot to increase the
angle of attack. Upon landing, the nose rotated hard to the ground
and the fuselage broke behind the pilot’s compartment, which
was bolted to the rear section of the fuselage. Scotty was unharmed
and the aircraft, one of three, was repaired.
Aerodynamic
Heating: As the flights progressed, the Mach number (speed) of each
flight increased into the region of strong aerodynamic heating. A
flight was planned to take pressure and temperature data. The velocity
of the X-15 was shown to the pilot from ground radar. Joe Walker was
flying and the ground crew reported to Joe that he needed to increase
the heating by dropping a little bit to a lower altitude. Joe did
so but became concerned that the aircraft was overheating. He could
tell because he could hear the popping noise of the cabin (like an
iron stove) as the aircraft heated. Joe used his instinct to limit
further heating, took data, and returned to the ground. It turned
out that the radar velocity was in error on the low side, so that
Joe might have been in serious trouble if it were not for the instinct
that research pilots have.
“Q”
Meter: During this time I invented a Q-meter to read the dynamic pressure
(Q) related to heating. It was placed in the aircraft instrument panel
and used on most succeeding flights. It would have aided Joe Walker
in his flight, but he used his experience to avoid catastrophe.
Crash
on Mud Dry Lake: My car-pool pilot friend, Jack McKay, experienced
a spectacular crash landing on Mud Lake. As the flight velocity increased,
they always dropped the X-15 near a dry lake that was manned with
a helicopter and emergency equipment. They always dropped the X-15
with the throttle on idle, to be certain that the engine was working.
On this flight they dropped Jack and he advanced the throttle. There
was no response. It is interesting and important at this point to
state that they had developed the X-15 simulator on the ground so
that the pilot of the next flight could practice all of the emergencies
that they could think of. This was especially important because the
pilot was so trained for emergency that he could concentrate on flight
plan.
Therefore, Jack proceeded to Mud Dry Lake, as planned for the location
of the drop. As he approached, he tried to lower the fail-safe wing
flaps to reduce the landing speed (which was high). The flaps failed,
which was not disastrous, since they practiced such an event. The
aircraft had skids instead of wheels for aerodynamic heating, which
worked well on the dry lake surface. Next, however, the horizontal
tail that controlled the pitch angle, did not know that the aircraft
had landed and so it rotated forward, trying to lift the nose. However,
the aircraft was on the ground skidding at a high speed. The tail
produced a large download on the skids, which was not, in itself,
disastrous. But, there was a crack in one skid that had not been revealed
by the usual ground tests. The skid failed and the aircraft rolled,
wiping out one wing. With a quick reaction, Jack jettisoned the canopy
to prevent being trapped.
Unfortunately, the top of the pilot’s seat acted as a plow and
it shoved a large amount of Lakebed soil down on the head and shoulders
of Jack. Jack survived and after a few days he left the hospital.
It was said that he was 1/2 inch shorter, but he lived to fly the
X-15 again. Jack’s survival was due to some heroism from the
ground crew and a medical doctor and the helicopter. The ground crew
positioned the helicopter so that it blew the ammonia fuel fumes away
from Jack. The crew donned gas masks and proceeded to dig him out.
Later, there were citations to those who had risked their own safety.
High
altitude, Re-entry Flight: Joe Walker made a maximum altitude flight
above 300,000 feet that qualified him as an Astronaut. Joe and I shared
the same dentist, who did a complete gold-work on Joe’s teeth.
He was proud that he had the highest flying teeth in the country.
Joe’s descent into the earth’s atmosphere (about 100,000
feet) was different from other flights in that he had to know the
correct angle for the horizontal tail to prevent serious pitching
and heating. This was determined by ground computer simulations. However,
Joe experienced some rolling oscillation that increased as he descended.
Again, Joe used his experience to bring the X-15 home safely. The
reason was determined by examining the flight records.
M-1/M-2
Lifting Body Research:
The M-2 Lifting Body Research program was the predecessor to the Space
Shuttle. The program started with a lightweight model built out of
fiberglass by a local boat company. My greatest memory of the program
occurred before I transferred to the NASA Ames Research Center. I
took a hike into the high Sierras for a fishing trip with a group
that included some engineers and Bruce Peterson, who was the pilot
of the M2-F2 lifting body experimental spacecraft, built by Northrop
Corporation. The M2-F2 was dropped by the same B-52 that dropped the
X-15. He liked to call me “Raisins Keener” because I carried
raisins in my pack. The others wouldn’t eat any. After I left
the Flight Center, Bruce made his spectacular crash landing on Edwards
Dry Lake that has been seen by millions as the introductory scene
in the TV series “Million Dollar Man.” Bruce survived
by being securely strapped into his seat.
Dyna-Soar
Before I left Edwards, the Advanced Missions people were designing
a rocket space aircraft. I believe that it was to be dropped at Edwards,
accelerate to high speed, circumnavigate the earth one time, and test
land the aircraft at Edwards. It was never built.
After the X-15 tests I transferred to Ames Research Center to conduct
wind tunnel tests on research wings and bodies. The wind tunnels are
now mostly silent as aircraft design is accomplished by use of computers.
Research now concentrates on space flights. I had the privilege of
being a part of an era in aeronautics in which the aircraft of today
were developed using our research and the skills of the designers.
Ref. 1: AVIATION WEEK article, November 5, 1956. Dramatic Story
of X-1A Rescue