NASA Johnson
Space Center Oral History Project
Edited Oral History Transcript
Henry
O. Pohl
Interviewed
by Summer Chick Bergen
Houston, Texas – 9 February 1999
Bergen:
Today is February 9, 1999. This oral history interview with Henry
Pohl is being conducted at the offices of the Signal Corporation in
Houston, Texas, for the Johnson Space Center Oral History Project.
The interviewer is Summer Chick Bergen, assisted by Carol Butler and
Tim Farrell.
It's so nice to have you here, Mr. Pohl.
Pohl:
Thank you.
Bergen:
Why don't you start out by telling us how you got interested in space
flight in the beginning.
Pohl:
[Laughter] Okay. I grew up in the country, went to a rural school,
and I remember while going to school, one of the proudest moments
of my life was when we got electricity, and the reason I was so proud
of that was that I wired up the house. After the war, REA [Rural Electrification
Administration] came through and wanted to know if we wanted to sign
up for electricity, and Dad turned to me and said, "Can you wire
up the house?"
I said, "Sure." I wanted electricity.
So I did, and when they came to turn on the electricity, I was off
at school. They checked it out, everything checked out okay, and we
got electricity. The neat thing about that was most of the people
around there got their houses turned down that day. They had gotten
electricians out of Halixville and Yokum and Quero to wire up their
houses, and they were following city code. Well, I ordered a book
from Sears and Roebuck on how to wire your house for REA, and I memorized
that book, and I did everything according to the book. So when they
checked it out, we got electricity.
And that was kind of a start in wanting to do something other than
farming. I had always intended to be a farmer, I really wanted to
be a farmer, and when I got out of high school I did try to farm for
a couple of years, but I couldn't make enough money farming to buy
a farm. Engineers were making $400 or $500 a month. Land was selling
for about 25, 35 dollars an acre then, and I thought I could go four
years to college, get a degree in engineering, become an engineer
and work four or five years, make enough money to buy a farm and go
back to farming.
Well, the Korean War was kind of going on then, and when I got out
of college I got drafted, and I happened to go to Texas A&M [University]
one of two years when you did not have to be in the Corps. They were
getting too many officers then, and so they decided it would not be
mandatory to be in the Corps, so I elected not to go in the Corps.
So I got drafted, did my basic training at Fort Bliss. Since I had
a degree in engineering, they sent me to Huntsville, Alabama, to work
with ABMA. That's the Army Ballistic Missile Agency. Since the GIs
were freebies to the work force, they let us work where we wanted
to work instead of sending us here or there. They let us interview
for jobs and let us decide which organization we wanted to go with,
and I remember I spent about three days up there interviewing, two
interviews a day, and went back in and asked Sergeant Love if there
was anything else. I remember he got very irritated at me. He says,
"Are you going to be one of those guys that's not going to be
satisfied with anything?"
I said, "No. There's lots of places around here where I could
work, but if you would let me work where I want to work, I want to
make sure I've seen everything."
He said, "Well, there's one more place, but we don't like to
send GIs down there, since they don't treat them very well. They won't
let them go to training, they won't let them pull KP, they make them
work nights, make them work weekends, and all that kind of stuff."
Well, I wanted to interview them anyway. So he set up an interview
for the next morning, and I went down there, and when I got out of
the cab, this great big cross-eyed guy was waiting for me, took me
in his office, and the first thing he told me was, "We have so
much work to do around here, we can't possibly get it all done, and
we don't have any need for anyone that don't want to work, but if
you want to work, we're going to pull you in like a civil servant,
give you the same kind of job, you'll work the same kind of hours
as the civil servants work." And he says, "If you want to
work out here, you've got to see a test on the Redstone today at eleven
o'clock. Now, you're going to have to miss lunch, but you can get
a sandwich out of that ptomaine box over there for a quarter, and
that'll hold you over until you get back to the barracks tonight."
Well, now, here this guy was expecting me, on $75 a month, to buy
my lunch, and I wasn't too sure that I really wanted that, but I did
want to see a rocket engine firing. We went out to the power plant
test stand, crawled around out there, and that little old engine looked
pretty simple. It was the Redstone. We went over to this building
about 1,000 feet away. The walls was two feet thick with one-foot
windows, one-foot-thick glass windows. They was made out of twelve
panes of one-inch glass. And they were barking those commands out
over the sound power system there, and all at once that thing lit
up, and that building just kind of quivered a little bit. It ran for
150 seconds. I had never seen so much power in my life in such a small
package. I would have gladly given them my $75 a month to work on
that thing.
So I went back and told Sergeant Love, I said, "That's where
I want to work," and I did. I started out as test engineer on
that stand with two other guys looking over my shoulders, Harry Johnstone
and Jim Williams, both very, very sharp, very good, good people. And
they gave me a lot of responsibility pretty quick. You know, it wasn't
long until I was cleaning the stand and carrying a clipboard over
to the blockhouse. They would pick it up and check off the test over
there, and that lasted for a couple of weeks.
One morning Harry Johnstone didn't show up, and I waited and waited.
Finally somebody said, "You'd better call Artley [phonetic]."
So I called Mr. Artley and told him we were ready to run the test,
but Harry hadn't shown up.
He said, "Didn't he tell you? He won't be there anymore. You've
got to run it."
You know, that was the hardest 150 seconds in my life. It was so easy
when he was barking out those commands, but when I had that responsibility
of making sure that everything was right, it was a whole different
story. But I took that stand over, and I guess I ran that stand for
about six months or seven months, and I learned a lot, and I learned
a lot from those technicians out there. They kept me out of trouble
lots of times.
But I remember one interesting thing. Well, I remember several, but
one of them was I ran a quarter-inch line down a pipe, a big pipe,
down to an instrument on the engine, and I was afraid the vibration
was going to fatigue it and break it, so I had the guys to wrap some
safety wire around it about every two feet all the way up that pipe,
pull it down tight against that pipe so it wouldn't vibrate. Well,
Mr. Artley came by. I heard him holler, "Where's Pohl?"
I knew I was in trouble. I walked out there, and he says, "What
does it cost to run this test?"
"I don't know."
He told me. "What does this engine cost?"
"I don't know."
He told me. "What does this test stand cost?"
"I don't know."
He told me, and he said, "You've got it hanging up in the stand
with baling wire." Well, I knew immediately what he was referring
to. He said, "Fix it."
We delayed that test for an hour and a half while we put some big
clamps around that big pipe, some little clamps around the little
pipe, and clamped it together where it was real nice, very, very professional-looking,
and ran the test. And I thought that was so absolutely stupid. That
cost us an hour and a half and was totally, absolutely unnecessary.
But I later began to realize that what that did was keep us on our
toes. You know, it kept discipline in the system, and if you get sloppy
in one area, you're going to get sloppy in another area, and sooner
or later it's going to come home to bite you. That was a major, major
lesson I learned.
All through the operations up there, that was the way that they operated.
They kept a lot of discipline, a lot of professionalism in the system,
and everything needed to be done yesterday rather than today. So we
spent a lot of hours. I spent a lot of hours.
I remember one Saturday night about eleven o'clock at night running
around up there on a stand. We had a LOX [liquid oxygen] valve froze
up, and trying to get it thawed out, when one of the technicians came
to me and says, "Henry, you ought not be up here tonight. You
ought to be in downtown Huntsville having a good time. You're in the
Army. They can't make you work but forty hours a [week]. I'd go to
the IG [Inspector General] if I were you."
And I really couldn't sit there and explain to him that there was
nothing in this world that I wanted to do worse than what I was doing
then. I was up there that Saturday night because I enjoyed it. It
was more interesting than anything that I could do. I was hooked on
those rocket engines. We didn't really have a space program at that
time yet. That was before we started out. That was in the [19]'57,
'58 time—'57 time frame, I guess.
Anyway, after I left that stand, they moved me over to the component
test lab over there, and I started designing and testing those scale
model rockets, designed them for the Polaris, for the Atlas, for the
Saturn, each one, the S-IVB, the RL-10, and we put those in vacuum
chambers and wind tunnels and then used them to develop the launch
pads, the deflectors in Huntsville for the static test tower for the
launch deflector for Saturn IB, and then we put them in the wind tunnels
up in Tullahoma, Tennessee, to get base heating data from those things.
That was kind of a fun kind of thing to do. It was kind of a one-man,
or one-person, show. You did everything. You did the design work.
I can remember sketching out on a piece of notebook paper changes
for an injector, taking it down to the shop on the way home at night,
stopping by the shop in the morning the next morning, picking up that
part, bringing it out to the test stand, and having the technicians
put it in the test stand and test that change that day, look at the
data that evening, make more changes, take it back to the shop that
night, and have the changes made and modifications made, and bring
it back and test it the next day. So things moved very fast. We learned
a lot very, very quick, and while it was a lot of long hours, it was
all fun.
There was nothing that I—and my entire career has been kind
of that way. You know, everything I have done has been more fun. I
never did develop many hobbies because I always would just as soon
be out there working on something as I would playing golf or something
else that people do. That was kind of my recreation as well as my
work.
Anyway, I guess along about [19]'62, I had a good friend up at Langley
[Research Center, Virginia], and when they decided to put the space
program here in Houston [Texas], or the Manned Spacecraft Center here
in Houston, he talked me into coming down here, and I did. I almost
went back to Huntsville. [Laughter] I got down here, and the division
I was in was kind of—it was headed up by two very capable people,
but they were used to the research environment of Langley where everything
had to be very thorough.
I can remember going to staff meetings at night, or in the evening
and run way into the night, where they'd spend hours talking about
editing reports and who the editors are to be. They wanted to make
sure that every report was absolutely perfect, it was well thought
out. And they had grown up in a totally different environment than
I grew up in, because the environment I grew up in, the Army was in
competition with the Air Force, and we were trying to get things done
on the Jupiter and the Redstone before the Air Force could fix their
Thor or their Atlas. So time was of an essence to us there, and we
didn't worry about a few misspelled words in a report. We didn't worry
too much about if everything was verified. Come down here, and we
were working at what I thought was a snail's pace, and here we were
going to go to the Moon in seven years, and we just didn't have time
for that kind of stuff.
Well, fortunately, I wasn't down here too long until they split that
division up and made two divisions out of it, and brought a person
by the name of "Guy" [Joseph G.] Thibodaux down from Langley
to head up the Propulsion Power Division [PPD]. He had the same philosophy
that I had, a very, very brilliant, very experienced individual that
had one of the keenest minds of any people that I have ever dealt
with. So we got along real good then.
Now, Mr. [Aleck C.] Bond and Mr. [Joseph N.] Kotanchik, that was my
former division chief and deputy division chief, they developed some
of the finest metallurgists and stress analysts in the world, brought
young people in, and they had the tools and resources, and they were
conducive to the kind of environment that they developed some of the
finest young people that we have in this country even today. You know,
NASTRAN was a stress program that we developed. It's used by the automotive
industry, used by everybody in the world now. All of the petrochemical
industry has—they've modified and improved it since the early
days, but they used to design all of the stuff here and on the ship
channel.
From there, after Thibodaux came in, I became subsystem manager for
the RCS, Reaction Controller Systems, on Apollo, worked on the Reaction
Controller Systems on Gemini. We had many, many problems on those
things. There was very, very little experience in this country in
starting rocket engines in a vacuum, and we used acid-based propellant
that depended upon the chemical reaction to get it up to temperature
to ignite, self-igniting stuff, and I had a little experience working
on those things with my little rockets there in Huntsville because
I used T—triethylaluminum [phonetic] to start them, which, when
it came in contact with air, was self-igniting. And I had a little
experience with trying to start those in a vacuum in Huntsville.
We had a lot of problems with that because you'd get a hard start,
and it would blow up the rocket or burn something up. But I probably
had more experience in that arena than anybody in the country at that
time, any of the contractors or anybody. But we were having a tough
time with those things. They were always failing, and we put some
rings—if you look at those service module engines, you'll see
the little rings on them. Mr. Thibodaux never did like those rings
on there because they did nothing to make that engine strong enough.
If you got a hard start on it, it was just going to fly all to pieces.
I remember one night about 2:30 in the morning, we had the service
module out there in a vacuum chamber, in TTA [Thermomechanical Test
Area] out here, and we were trying to run a fourteen day and night
simulated mission to the Moon and back, and that involved about 175,000
starts or something like that. That whole chamber was getting coated
on the inside with a substance that looked like rouge, and we went
in there and took some samples through an air lock, and we pulled
that stuff out, and you could put it on an anvil and tap it with a
hammer, and it would pop like a cap pistol going off. So we got some
of it in a vial, and I gave it to Mr. Chaffee, Norm Chaffee, and told
him to take it over to Transportation and ship it up to the Bureau
of Mines to Henry Purlee [phonetic] to get them to analyze it and
see what it was. Well, he came back long faced late in the evening.
"Can't ship it. We've got to find out whether it's a Class C
explosive or not before you can ship it."
I says, "Now, how in the world are you going to find that out
unless you get it to the Bureau of Mines?"
He said, "I don't know."
I said, "I do." I said, "Put it in your briefcase and
get on an airplane and get up there tonight." [Laughter]
So he did. He stuck his little sample in a briefcase, and we went
up there, and the next day he called back and found out that it was
hydrazinium nitrate, which is similar to ammonium nitrate and similar
to the stuff that caused the Texas City [Texas] explosion in the ship
or that that guy used to blow up that federal building, that kind
of stuff. You have to hit it pretty hard to get it to detonate, but
you can detonate it, and that's what would happen in the combustion
chambers. It would build up in there, and it would detonate. So we
had to figure out a way to eliminate that a little bit.
Anyway, a couple of nights later in that same test program, one of
the technicians came in about eleven o'clock at night and said that
stuff was getting out of the chamber, it was all over the cars outside.
We all ran out and got looking, and the cars were just yellow with
kind of a brownish residue. We got cigarette wrappers, papers, and
started scraping that stuff up, and I even signed a piece of paper
that night saying I'd take responsibility for the test stand because
the guy in charge of it wanted to shut it down, and we only had about
a day or two to go on it to get our fourteen days, and I didn't want
to shut it down. But I was able to convince them that we would get
the chemist in in the morning and we'd start analyzing that stuff.
Well, we got our chemist in here and we got a chemist from Rice University
and a chemist from the University of Houston come down. I even went
home, washed my car off about 2:30 in the morning, went to bed, slept
a little bit, came back out here, and went out to the test lab out
there, and this one scientist from, I believe, the University of Houston
stared in that microscope for a long time. Finally he straightened
up and said, "You know, if I didn't know better, I would say
that was pollen."
I said, "Son of a gun. That's what it is. It's golden rod pollen."
We had golden rod all out there, and it had nothing to do with what
was in the chamber, but it looked like the same stuff that was in
the chamber.
We got through with that test, and the engines all worked on Gemini
and worked on Apollo, and we came a long, long ways in a very short
time in getting that hardware and finding out how to design that stuff.
But kind of the attitude back then was that when you had a problem,
you know, you did what you needed to do to find a solution to it.
You didn't throw up your hands and say, "I can't," or "It's
not—" We've got to find a way to fix it. It's just like
when people started worrying about astronauts living for fourteen
days in space and how do you keep people healthy and how do you pick
healthy people? We went to the medical community and said, "How
do you pick healthy people?"
They said, "We don't know. We only deal with sick people."
So the first thing we did was implement a program looking at different
people. You know, we had a pretty big program out here at JSC [Johnson
Space Center] where we picked probably six or seven hundred people
and put them through all of these tests and kept records on them.
I know I was one of them. Every month I went over and rode a bicycle
and did all that stuff. Up at Ames [Research Center, Mountain View,
California] we converted some rooms up there into hospital rooms,
just like a hospital, and we actually hired people to stay in bed
for ninety days. You know, they sat there. They were mostly schoolteachers
in the summer. They'd sit there writing or reading, laying there in
bed, writing and reading, they had a TV up there, and the meals were
brought into them and everything. Out of that program we learned that
we needed to get people up quick, and as soon as they had an operation,
you know, within a day or two now, bypass surgery, they've got them
walking around to keep the muscles from atrophying and going bad.
That was kind of the attitude that the program had at that time.
Anyway, after a while, Mr. Thibodaux came in one time and told me
he was going to make me section head. I really didn't much want to
be a supervisor. I liked the engineering part, and I didn't think
I was very good at handling people and managing people, but I took
over the section, and then a little bit later he came in and told
me he wanted me to be branch chief and take over the pyrotechnics.
I said, "Mr. Thibodaux, I don't know anything about pyrotechnics."
He said, "That's all right. I know everything there is to know
about them. All I want you to do is supervise the people. I'll take
care of the technical."
Well, I took that over, and then when he retired, I took over the
division. While I was branch chief, every year he'd come in and ask
me to go to Washington [DC] on one of those short transfers up there
because I could never get a better job if I didn't go to Washington
[DC], because anybody that took a higher-level job had to have some
experience in headquarters. I'd tell him I didn't want a better job;
I had a great job. And I did. I always had a great job. Every job
I ever had was a good job.
But anyway, when he left, Dr. [Maxime A.] Faget called me over there
and told me there wasn't nobody watching the henhouse, and he wanted
me to take over the division. So I did. And then after 51-L [Challenger]
and Aaron Cohen got moved up to [JSC] Center director there, he asked
me to take over the engineering side of the house. I first told him
I couldn't do that. My wife was sick then.
A few months later he called me back over there, and he told me he
wanted me to reconsider, and I didn't have the heart to tell him no,
I wouldn't do it. So I told him I'd do the best job I could. So I
wound up as Center director—not Center director, director of
engineering. Sorry about that. I need to be thinking about what I'm
saying. And then I had all the engineering there at the Johnson Space
Center for a while.
I guess, backing up a little bit and reflecting a little bit on the
people and the things that made the Apollo Program the success that
it was is basically two things. One is that the attitude of the people
that worked there was that we all wanted to beat the Russians to the
Moon. So we had that competitive spirit of trying to do things quick,
trying to do things safely, and figure out what we had to do to beat
the Russians. So everybody tended to work together with each other
for a common cause rather than worrying about their little niche in
the world.
You know, I never did worry about who got credit for anything as long
as the right thing was done. If the wrong thing was done, you just
couldn't tolerate that, but if the right thing was done, if I could
convince somebody else to take a position on something that needed
to be done and let them get credit for it, that was great, as long
as it was the right thing to do.
I think the other thing that probably had the biggest influence—and
I know the operations side of the house got nearly all the publicity.
Engineering is dull. It's not glamorous. It's not easy to put it out
in front of the people. You know, when you're on a drafting or drawing
board or working out complex equations and complex problems, it's
not easy to present that in a way, but we were very, very fortunate
in having picked up people from the research organizations, you know,
Lewis Research Center [Cleveland, Ohio] and Langley Research Center.
You just look at the people that came down here and managed the Apollo
Program. Every one of those people grew up in a laboratory doing things
themselves, running out the calculations, developing the formulae,
and doing things themselves. So when it came time to manage 200,000
people all over the United States and contractors of every persuasion,
they could do it from the standpoint of having been there, of knowing
what it took to do the job. You know, they could look at a problem
and see how many man hours they thought it would take to do it, so
they weren't easily snowed by something.
For example, every airplane that flew in World War II flew with what
was called the Langley wing. Now, Langley never built an airplane,
but they developed the formulae and the criteria for the airfoil or
the airflow over the wing giving the most efficient wing, and they
did that by cut and try and instrumenting in the wind tunnels there,
different shapes, different forms, and really understanding the lift
characteristics or the airflow over wings. The cowling that was used
around the engines on all of the World War II aircraft was the Lewis
cowling. You know, they developed a cowling that would keep the engines
cool and yet minimize the drag, and every aircraft manufacturer that
made these aircraft picked up those kinds of things and used them
in their design. So these people had all been down the road in their
particular disciplines.
Huntsville, the Armored Ballistic Missile Agency, which later became
the Marshall Space Flight Center, used the arsenal concept to develop
the rockets. They had brought those Germans from Peenemunde, Wernher
von Braun and about a hundred other people, to El Paso [Texas], and
after about three V-2s went into Mexico and one of them went into
the Juarez cemetery over there, they wouldn't let them launch any
more of those V-2s from El Paso, and they moved that whole group of
people up to Huntsville, Alabama, to the Armored Ballistic Missile
Agency.
Those were extremely dedicated, extremely sharp people. You know,
I always was convinced that if the Russians would have captured them
and the Russians would have given them a place to live and given them
their meals and given them the tools to develop rockets, they would
have worked just as hard over there as they did over here, because
that was their desire. That's what they wanted to do, was build rockets.
Well, we did all of the design work, and we actually built the first
ten Redstones and then contracted with Chrysler to build the production
ones. We built the first Jupiters, designed them in-house, tested
them in-house, and then, after that, they went on to a contract with
somebody to build the production ones.
Saturn was done the same way, the Saturn IB. We built the first Saturns
in-house. When we got that original contract, I thought that was the
dumbest thing in the whole world. Mr. Haukohl come in the office one
night, grinning from ear to ear, said, "We just got authorization
from DAPRA, Defense [Advanced] Projects Research Administration, I
believe is what it was called. Anyway, "We've got funding to
cluster eight Jupiters together." Now that's going to be eight
times bigger than our biggest rocket we had.
I said, "Mr. Haukohl, we stayed up all night last night trying
to start one engine. We'll never start eight of them at one time."
He said, "Well, Henry, we might have to put a couple extra ones
on there so they lift off if six of them lights up."
Shoot, within about six months we had one of those things light up
on a test stand with people around it. [Laughter] We got those things
where you just punch a button and they were gone, where before we
had a real complex ignition sequence. We had to put an apple in the
chamber, and you had to light it, and then there was solid propellant
charges, burn a wire in two that opened the propellant valves, and
then it had another wire going over there to the other chamber that
would have to break to open the main valves, and we were at main stage
then. That's all right when you've got a single engine, but when you
light up a whole bunch of engines at one time, that wasn't very good.
I think I can even take a little credit for developing that ignition
system, you know. Mr. Haukohl came in there one night and he told
me that we needed a better way to start a rocket engine, and he suggested
that I look at "T" [triethylaluminum] and I look at hydrazine.
We had that H____ catalyst then. And I started working with that staff,
and I spent about a week, and was about to get a migraine headache
because I can't figure out what to do.
I go in there one morning, and I've got my facts all lined up, two
column, the pros and cons of hydrazine and the pros and cons of triethylaluminum.
I go in, and I said, "Mr. Haukohl, I can do this or I can do
this, but I can't do both of them." I said, "This is the
pros of this, and these are the cons of this. These are the pros of
this, and these are the cons." I did it very snappy, and when
I finished, I said, "Now, Mr. Haukohl, what do you want me to
do?"
He got up and put his hand on my shoulder, kind of patted me on the
shoulder a little bit, and says, "My son, I'm sorry, but I cannot
tell you how to do your job," and walked out.
So I go on back to the test lab, and I get my technicians out there,
and I'm talking to them, and I said, "I just don't understand
Mr. Haukohl. I got this problem, and I went to him for some help,
and he just told me that he couldn't do my job and got up and walked
out."
This one technician told me, says, "Oh, that 'T,' that stuff
is no good. We used it in our flame-throwers in the Second World War,
and when we'd pull the trigger, we'd just hold it down and hose out
all the propellant. There wasn't any use saving it, because it wouldn't
ignite the second time." He says, "Those nozzles just all
stop up."
I said, "How'd you clean them out?"
He says, "Oh, it's easy to clean out. You just unscrew them and
slosh them around in some diesel. That diesel just dissolves that
stuff and washes them right out. Then you can screw them back in.
But you've got to get out of the tank to do that."
Well, a light bulb lit up. I said, "Hmm, I wonder if we couldn't
put a little diesel or rocket fuel in there behind the 'T' to flush
it out."
So we got our boiler side gauge and went out there and made this little
test stand right quick with a little two-element simple injector and
chamber, and we'd bring a little "T" up in the boiler sight
gauge – [Recording interrupted] – RP-1 down on top of
it, and we ran about 200 tests there over a period of about two weeks,
never had a misfire at all. That was passed on to Rocketdyne, and
that's what they used to start the H1 engines, the H1 engines [Saturn]
1B, Saturn V. As a matter of fact, every LOX kerosene engine in this
country was started using that system.
Now, I have recently had the privilege of looking at the Russian engines
that were used on the Russian moon program, and it turns out they
used the exact same system designed almost exactly the same way, and
I didn't have any idea that they were doing that. I don't know whether
they found out what we were doing or not and copied it. I don't think
so, because I think their work probably preceded ours a little bit,
and I think they were using that, probably, before we started using
it.
Anyway, we both used the same ignition system, and it was a good system,
and it worked very well, and if Mr. Haukohl would have picked one
of those systems, I can almost guarantee you it would not have worked.
Even if he would have said, "Let's go with 'T,'" it most
likely would not have worked, because what I would have most likely
have done at that time was designed it exactly the same way that it
was designed for the flame throwers on the tanks. And had it not been
for the experience that this technician had with it and passing that
information on to me, it probably still would not have worked, because
I most likely would not have thought about that. But it worked very
well. That's just one of the ideas.
I remember building up a test stand out there at one time—and
I'm going back to the early days and some of the things that happened
when we were young. I was building up a test stand, and we were running
so many tests I couldn't get out there and get measurements, and we
had a whole bunch of pipes we had to run, quarter-inch pipes we had
to run from a valve box down to our little model over there. So I
looked out through the window and estimated the length here and here
and here. Well, it was off a little bit, and we bent up about twenty
of those pipes, stainless steel pipes that way, and was out there
putting them in, and Mr. Haukohl come out there and stood around.
Those people didn't seem to do much. You know, I didn't think they
did anything. They mostly just stood around, stood around and watched
what was going on, but one of the technicians came to me and says,
"Henry, you're in trouble. Mr. Haukohl's rubbing his chin."
Wasn't long, he'd take his finger and do it like that. So I come walking
over to him.
He says, "Henry, you can do better than that."
I says, "What's wrong?"
He says, "Those tubes you're putting in out there, they're catawampus."
I said, "Well, we couldn't get out here and get the measurements,
so I just guessed at them and I missed them a little bit, but that's
all right. You know, there's enough length on that pipe where—in
fact, it comes out over here and it's got a little 'S' in it. Come
over here is all right, and it's not completely straight up here.
It's pulled down a little bit." I said, "That's all right."
He says, "Henry, fix it right."
So we tear them out, throw them away, have them all nice and neat,
you know, to come out straight, straight, straight. That was another
example of keeping a person from getting sloppy. You know, if you
get sloppy in one area, you're going to get sloppy in another area,
and that kept us on our toes, kept us from getting sloppy.
It also gave us the experience so that when we started going out dealing
with the contractors that we had contracted with to build this hardware,
to pass judgment on what they were doing. You know, too often in the
federal government, the people that they have overseeing a project
really don't have enough experience or know enough about that job
to pass judgment on it, and they're totally at the mercy of the contractor,
and sometimes the contractor didn't have a lot of experience in those
areas. I would say, if the one thing that made Apollo successful,
it was the fact that all of the management, from the top all the way
down, had been down that road, had the experience of working in the
laboratories, developing the equations, they knew how to do those
kind of things, so when they went out and dealt with the contractor
work force, which built up, you know, from nothing up to 250,000,
you pick lots and lots of people that's not very experienced, they
could supervise that activity and pass judgment on it and make decisions
based on their own personal experience.
You know, most of the things you do in the engineering world is somewhat
intuition. You have to have a feel for it. You really don't have time,
most of the time, to do the analysis, to run out the equations before
you make a decision. So to make a decision, if you've been down that
road before, you've got a feel for what you need to do, and I think
that was one of the really, really big things that paid off.
The other thing that really helped us here at the Johnson Space Center
was the fact that these people from the research laboratories of Lewis,
Langley, and ABMA that came down here understood the value of having
good equipment and good facilities. They did not spend all of that
money on our test facilities here because they had the money. They
spent the money on those facilities because they knew that they had
to train a lot of people, a lot of young people, and they knew that
those people had to have the opportunity to test their ideas, to test
their theories, to be able to fail.
Now, I know Gene [Eugene F.] Kranz got a lot of publicity for saying,
on Apollo 13, that failure was not an option, and there are times
when a failure is not an option, but if you're not allowed to fail,
then, by definition, you cannot succeed. You have to be able to make
a mistake, and if you make that mistake in time, you've got time to
fix it, but if you never do anything and time goes away, when you
finally find out that you did something wrong, it's too late to fix
it.
You know, I tell people that I still remember the answers to nearly
all the problems I got wrong in college. I don't even know the questions
of the ones I got right. So if you can get something in that laboratory,
if you can run a test on something early on and it doesn't work, then
you've got time to fix it. If you want to be absolutely certain that
it's going to work before you ever build it, before you ever test
it, then you'll never get to the point of where you're going to test
it until it's too late to fix it.
So that's one of the things that really helped us a whole lot in the
Apollo Program is that we were able to get things in test early, prototypes,
even things that we knew sometimes wouldn't work, but at least it
gave us an idea of how to change something, how to modify something,
how to do something different. And we did something. We didn't just
sit around.
Now, you know, one of the biggest problems I see out there with the
agency now is that they're so afraid that they're going to make a
mistake, that they do not give the young folks an opportunity early
on to accept the responsibility to go do something. It takes too many
reviews, too many processes that you have to go through to get something
done, and time gets away from them. And then you find major problems
or major flaws in the design very, very late in the program. I guess
if there's one thing that I could change, it would be to be able to
let the young folks that's coming into the agency now to have the
responsibility to do something in their own right and do it quick
and do it early. That's kind of a summary of where I've been.
Bergen:
Okay. I do have some questions.
Pohl:
And that's totally off the cuff. I didn't take any time to think about
it.
Bergen:
That's fine. That's fine. During your time at the ABMA, did you actually
ever have an opportunity to work with Dr. von Braun or any of the
German scientists?
Pohl:
Yes. Well, my boss for most of the time that I was there was a guy
by the name of Guenter Haukohl, H-A-U-K-O-H-L. It turned out he was
not one of the Peenemunde guys, he was a test pilot testing the V-1s
and those rocket-powered aircraft that they had under development
over there.
Karl Heinberg [phonetic] was my lab director there, and I interacted
with him on a daily basis. Kind of a high-strung guy, had a tremendous
amount of experience. He was test director on the V-2 over in Peenemunde.
Pohl:
I remember when the Redstone shut down on the pad down there on one
of the early unmanned Mercury flights. I saw him come out of his office,
and he was running down the hall. He would take two steps with one
foot and kick his other foot out to the side. Come running down in
the office and says, "Guenter, we're through. We're through.
It's all over. We might as well quit. We might as well go home."
Mr. Haukohl took him by the shoulder, pushed him down in a chair,
and says, "Now, Karl, tell us what happened." And that's
when he started telling us about the Redstone shutting down.
I tried to run von Braun out of a test lab one night. [Laughter].
It was just about sundown, and this old '51 OD Chevrolet with two
little red flags, two-star flags on the front bumpers, but I didn't
notice those kind of things, come up from the piney woods. We had
a gravel road that came in from the Tennessee River back up from the
back. It come driving up there, and it came up in back of that lab,
and I walked out there as far as I could walk out with the sound power
system and hollered at him, "Get that thing out of here. Don't
you know you're not supposed to have cars in here? Get it out!"
waving at him. He just turned, come driving right up to me. He got
ten feet of me before I realized who it was, and, of course, then
I got tongue-tied, I couldn't talk.
He got out smiling, said, "Get somebody to move the car around
to the other side of the building and tell me what you're doing here."
So I take him over and showed him my little engine and told him all
about it. I remember he wanted to know what the heat transfer was
on the combustion chamber, and I told him. Well, he had to convert
it from English units to metric units in his mind a little bit, and
then he says, "That's pretty high. How do you know it's right?"
I told him, well, I took this big piece of copper and machined out
the inside of it for the contour of the combustion chamber, and then
I cut rings and slots along the outside of it so I formed these little
squares of copper, about eight-inch by eight-inch squares of copper,
and I knew how much each one of those squares weighed, and I could
put a thermocouple on each one of those pineapple cores there. By
measuring the temperature rise of it, I could calculate how much heat
that copper is being absorbed.
He said, "Very ingenious. Very ingenious," and went on off,
got in his car and drove off someplace else. But he was bad to do
that. He'd give them fits over in the manufacturing area because he
was always over in the manufacturing area looking around and watching
what was going on. Everybody thought that he ran the Center there,
but von Braun didn't run that Center. Eberhard Rees ran it. Von Braun
much preferred to spend his time trying to convince somebody to do
something.
He was a big proponent of Space Station. He had that big circular
Space Station with a counterrotating hub in the middle of it. I remember
telling him one time when he was talking about this thing, he was
telling us people can't live in the absence of gravity, so we're going
to have to build an artificial gravity out there, and if people's
going to live on the outside out here and it's going to have this
counterrotating hub in the center, there's going to be zero G, and
they'd go down these spokes every day to work, and then they'd go
out to the outside to live in the gravitational field.
I said to Dr. von Braun, "It won't work." I said, "There's
no way we'll be able to balance that thing. He's going to be jumping
all over the sky up there." Because I used to try to balance
car tires, you know, by jacking them up and spinning them, putting
weights on them.
He says, "See these two rings out here? We've got to have lots
of water out there," and he says, "this is the fresh water
tank and this is the septic tank." And he said, "We're going
to have each one of those half full, and that fluid is going to go
to where it has to go to balance the Space Station."
When I was working on those little rockets there in Huntsville, we
worked on a project there for a few months called Nova. Now, Nova
was five times bigger than Saturn V, and the way they had the scheme
laid out was Saturn IB was going to be a million and a half pounds
of thrust. Saturn V was going to be five times larger than Saturn
I, and Nova was going to be five times larger than Saturn V. We actually
took these little model rockets and stuck them way down in a water
tank and fired them down in the water tank to work out the deflector
down under water and try to keep the bubbles from destroying the rocket
as it came up the side of the rocket, to try and duck that stuff out
far enough away from the rocket so you didn't get the collapsing pressures
against the skin of the rocket while it lit off.
We were actually going to take this thing out in the Gulf and sink
the first stage down and sink the second stage down, and then the
third, fourth, and fifth stages were going to be up above the water.
I guess we would have continued in that direction a little bit had
it not been for President [John F.] Kennedy deciding to go to the
Moon, and, of course, when he decided to go to the Moon, that put
a hold on all of that stuff.
That's kind of interesting, too. You know, we had a rocket down on
a pad at the Cape [Canaveral, Florida] ready to go in orbit before
the Russians put Sputnik up, when word leaked out about it and Secretary
[of Defense] [Charles E.] Wilson put a freeze on all Redstone launches,
pulled all of our rockets back from the Cape, sent a team of people
down to Huntsville to see if we could launch a rocket from Huntsville.
I guess Colonel [John C.] Nickerson got court-martialed over that.
But had we been successful in doing that, there would have been no
missile race. You know, we would have been ahead of the Russians because
we would have had one up. Even though it was a tiny little thing,
we would have had one up there before they had one up there. Had there
not been missile gap, it's quite likely that [Richard M.] Nixon would
have been elected President, because I think that missile gap was
just enough to tilt it over, over the other way.
Von Braun was pushing very, very hard for a Space Station. It most
likely would have went in that direction rather than going to the
Moon. And I've often wondered if we'd be better off today if we'd
done that or if we're better off today than we were. I really think
that going to the Moon and the Apollo Program did more to help the
quality of life of humans than probably any project that we've ever
had. It worked somewhat like the Manhattan Project in that it was
an urgent thing, you had a very definite goal on the end, but there
were so many, many spinoffs.
You know, you can't imagine all of the things that came out of that
program that actually made life a little bit easier, a little bit
better. You know, some of the things we probably don't need, but you
look at this watch with that LCD crystal. It is so cheap that you
don't buy batteries for them. When the watch plays out, you throw
it away. The technology was around, but it was not in a form that
you could use it, or at least the theory was around. But on the lunar
module we needed displays that used almost no electricity because
batteries were very, very heavy and weight was a premium. So NASA
just—we needed it, and we just paid for the qualification, the
development qualification of that technology, and used it in some
of the displays on the lunar module, and it just caught on like wildfire,
integrated circuits. You know, those things would have come about,
but probably not nearly as quickly as they did.
You have to realize, when we started out going to the Moon, we used
Freidan [phonetic] calculators for all of our calculations. You remember
you'd pull that lever and punch the numbers in the thing and always
had a problem with them going into a do-loop and have to plug and
turn them off and then try to start over. But vacuum tubes, all of
our electronics was run by vacuum tubes. When we first started, the
guidance system or the computers for Apollo, we had them strung with
vacuum tubes. Some of the vacuum tubes was a foot high. They occupied
a whole building down there, and by the time we went to the Moon,
we got them in a foot by foot by a foot and a half, I guess. All of
those kind of things—I was talking about NASTRAN a little bit
earlier. You know, there was another spinoff that changed the way
that we design things, changed our automobiles up.
But, yes, I did have a fair amount of experience with Dr. von Braun.
He came around quite frequently. I remember one time when I was working
on the deflector for the launch pad. They had come up with a design
that had a certain angle to it, and when I put it under my little
model and tested it, all of the exhaust gases came back up under the
base of the rocket. By making a few quick changes, I found out that
we could change that angle just a little bit on it and the flame would
scour down and go out.
Well, I went up and told Mr. Haukohl about it and then went and showed
him the film, and then I went and talked to Mr. Heinberg about it.
We went over that, and I got a call a little bit later that morning
that they were going to go up and talk to von Braun and wanted me
to go with them. So I go up there and get in the car, and we drive
over to headquarters and walk in there. I don't have one piece of
paper with me. When I get in there, we sat down at his table, Mr.
Heinberg says, "Henry has something to tell you." And that's
the first time I knew I was going to brief him on that.
So I get a pad, and I just sketch on a pad what happens with the design
that they had and what happens when you change that design. He just
goes over and picks up the phone and calls [Kurt H.] Debus down at
the Cape, tells him that I've got some data up there that says the
design is wrong and to change it to such and such and that I would
supply the details. Done, just like that.
Bergen:
You worked on the Redstone, and when it came time to actually put
a manned spacecraft on top of the Redstone, how did you feel about
that?
Pohl:
I really had a great deal of confidence in that Redstone. I was test
engineer on the rocket engine on that thing early on. I personally
went in and filed all of the curvature on all of the control valves
that control the thrust level of the rocket and tested those, take
them and test them and file on them some more, and test them, file
on them some more and then you file too much, throw that blade away
and get another blade and start over again on it, because the production
Redstones had a tendency to hunt. Their thrust would go up and then
it would go down and little bit, go up and go down a little bit, because
the flow of the pintle [phonetic] on the valve was not uniform. And
by reshaping that a little bit, you could get it to where the flow
was proportional to the position of the pintle from end to end. So
that was one of the modifications that I made there in the lab on
those valves for each of those manned programs.
We did some things on the program that I thought reduced the confidence
level a little bit. Like they came out with this edict that we had
to have dual seals on all of our mechanical fittings. So we had to
go in and machine all the AN fittings with a little groove in there
and put a little O ring in there and put them together so you had
redundant—well, that satisfied a paper thing, but it wasn't
as good. If you had a metal-to-metal fitting and you had it tight,
you didn't have to worry about it leaking, but if you had an O ring
in there, you could always cut the O ring, or the O ring could seal
for a little bit because it's flexible and pliable. Then when you
hit it with a lot of pressure or vibration, it could come loose.
So we did a few things like that that I didn't like, but, by and large,
I had a great deal of confidence in that Redstone. It was basically
a V-2. Not many people realize that, but the Redstone was a modernized
V-2, used the same propellants and the same kind of turbopump [phonetic],
the same kind of gas generator. As a matter of fact, we even used
some V-2 valves on it because we couldn't get the American-type valves
to work quickly, so we just copied the valves that were used on the
V-2.
The injector and the combustion chamber was different. The V-2 used
the showerhead out of the German showers for the LOX injector on the
thing. They were standard. They were off the shelf. They built thousands
of them, I guess, so they were easy to come by, and that's what they
actually used. They'd take that little showerhead that they used in
the German showers and used them for the LOX injectors on the V-2.
Bergen:
After Alan Shepard's mission, President Kennedy announced the goal
of sending a man to the Moon and returning him safely to Earth by
the end of the decade. What did you think when you first heard that
challenge?
Pohl:
[Laughter] I thought that was the dumbest thing I'd ever heard in
my life. I mean, you have to appreciate where we were back in that
day and time. Like I said, we still had vacuum-tube technology. Transistors
were just coming into being a little bit. The Atlas was the biggest
rocket that we had at that time, and we were probably still having
seven failures out of ten flights with it.
Gemini flew with—I can't even think of the name of the rocket
it flew with now—Titan. The Titan was just coming off the line.
Most people don't realize that either, but we started out with the
Titan I that used LOX and kerosene, and it had the most complex rocket
engine I've ever seen in my life. As a matter of fact, I don't think
they got a single Titan I out of sight. Back in that day and time,
if the rocket got out of sight where you couldn't see it, it was classified
a success. But they lost both their test stands at the Cape, and they
lost both of their static test tower stands in Denver.
So they were going to be down a long time now because they had to
rebuild it, and they went back and proposed that they change from
LOX / kerosene to storable propellants of kerosene 50 and nitrogen
tetroxide. That gave them time to rebuild their stands, gave them
time to redesign their engines, and they went from one of the most
complex rocket engines that was ever conceived by a human to one of
the simplest. And that Titan II engine was a very, very good, very
reliable engine. It was just coming on line. I guess Atlas at that
time was producing maybe 225,000 pounds of thrust, and it was going
to take something many, many times larger than that to even think
about going to the Moon.
We had been testing for about six or seven years the—I believe
it's called the M1 engine. It was a million-pound thrust design, but
it was just an engine and just the combustion chamber, and they had
only had very, very limited success with it. And then President Kennedy
comes on and says we're going to go to the Moon in less than ten years.
We got an awful lot of things on our plate. We've got a lot of things
we've got to learn. We've got a lot of things we've got to do. I was
amazed at how quickly a lot of that stuff came together. That F1 engine
worked beautiful. We had almost no problems with it.
By that time we had a good group of rocket people in this country
that had a fair amount of experience. They had gone through Redstone,
Thor, Atlas, and Jupiter, all the same people building that same hardware,
and then the H1 engine was a vast improvement over the Thor, Atlas,
Jupiter engine, and they were able to learn from that and then design
and build the F1 engine. So that came together very, very good. Matter
of fact, the whole Saturn project came together good. All the Saturn
stages came together good. They had very few problems with the upper
stage engines, the J2 engines. So that part came together really good.
We had a lot to do in the command service module, lunar module, and
we had a lot to learn on those programs, some of the things that you
would think that you ought to know, but you just don't think of everything.
For example, most people don't realize that in space, the part of
the vehicle that's facing the sun goes to a temperature of about 250
degrees. The part that's facing the shade or deep space goes to a
temperature of about a minus 250 degrees. That's about a 500-degree
differential that you're working with between those two.
When we took our lunar module and put it in a thermal vacuum chamber
out here and started shining the simulated suns on one side and the
other side exposed to liquid helium temperatures, it was literally
tearing itself apart. The side that would expand was getting hot.
The side that was getting cold would contract. The thermal-induced
stresses in it were just tearing it apart. So, very late in that program,
that's the reason we wrapped it all in that goldized and anodized
aluminum mylar, to insulate it so it didn't break itself up. If somebody
would have been thinking, you would have thought about that, but it
wasn't thought of until very late in the program, after we got some
test data down here.
Like I said earlier, one of the keys to the success of this program
was we did have a lot of testing. We tested everything, and we tested
it on more than just one sample. So there was not too many things
left to chance, not everything you can thoroughly test on the ground.
It's very, very difficult to test for a very long period of time the
absence of gravity on the ground, and it's just not a person's intuition
to think in terms of no gravity. You have no idea what all gravity
does for you. You know, you a pot on a stove and put water in it and
heat it and the water gets hot. If you had zero G in there and you
put it on the stove, you'd form a bubble right down in the bottom
of that pot, and that bubble will just keep growing, push water up,
and the water would stay cold. You put gas in your automobile, and
you drive until the tank's empty, and it sucks the gas out of the
bottom of the tank. Well, you put rocket fluid in a tank and in zero
G there is no bottom. The bubble, the gas bubble, is going to go right
where you don't want it, and when you open the valve, then you're
going to suck the gas out. So you had to come up with some kind of
device that will keep the propellant over the outlets in the absence
of gravity or in a slight negative G.
Those are some of the things that we had to learn along the way or
had to think about. You know, you stayed up lots of nights just laying
there thinking about all of the things that could go wrong and could
come back to haunt you, and we were very, very fortunate in that we
thought of most of those.
Bergen:
There were definitely a lot of things to take into account. Since
you did work on so many of the early rockets, do you think that if
we had chosen direct descent as opposed to lunar rendezvous and orbit
rendezvous, that we would have been able to make it to the Moon in
that decade?
Pohl:
I think it would have been possible. I think by the time we got down
to the point where we did earth orbit rendezvous that we would have
developed the techniques to put two or three large vehicles in orbit
and join them together and then send that on to the Moon with a direct
landing.
Of course, you know, when we first tried to do that, and I've forgot
which Gemini flight that was now, but they were going to catch that
target vehicle and rendezvous with the target vehicle, and these astronauts
were used to those Corvettes, and when you want to pass somebody you
push the foot to the floor and zoom around them. Well, they line up
behind this target, they're going to catch it, and they shove the
throttle forward, and the more they burned their rockets, the further
behind they got and the further behind they got, and they couldn't
understand why for a while. What happens is, when you're in orbit,
your altitude is determined by the velocity of your vehicle, and you
know the centrifugal force just balances the pull of gravity on it,
and the faster you go, the higher the orbit. Well, when they'd shove
the throttle on, they'd accelerate the vehicle, the vehicle kept going
up into higher orbit, so you got one vehicle going through a small
orbit and the other one trying to go through a larger orbit, and he's
got a long ways to go. So when you want to catch up with somebody
in orbit, you decrease the velocity a little bit and let it fall down
a little bit smaller. It's like a race car driver going around the
inside of the turn. You know, you're always better off going inside
than the outside. We learned that, but we would have learned those
kind of things.
I think it would have been more expensive. It would have certainly
taken a lot more launch capability down at the Cape than we had because
we would have had basically twice the launch capability down there
to launch those big rockets that we had, because we would have had
to put some very big machinery in orbit and had to put it in orbit
very quick. You know, you launch one, and then just as soon as that
one launched, you'd have to launch a second one. But yes, I think
we could have done it.
Bergen:
You were at the Redstone arsenal when it was changed to Marshall Space
Flight Center. Did that make any noticeable change in what you did
and how you did it?
Pohl:
Not immediately. For the first year or so there was really no change,
and I had an option of going over with the Army side or going over
with the NASA side. They gave us all an option of staying with the
Army or going with NASA, and I chose to go with NASA. Kept doing the
same thing I was doing the same way that I was doing it, but very
shortly after that, I'd say within a year, year and a half, after
they formed the Marshall Space Flight Center, they came out with this
decree that they were going to hire all contractors to run the facility,
and they started laying off technicians or, as they retired, they
started backfilling them, and they moved all of the technicians out
of hands-on work into paperwork kind of positions out there, and we
brought contractors in to run the facilities out there.
That was one of the major things, to tell you the truth, that influenced
me to come to a Manned Spacecraft Center because my friend at Langley
told me that we were going to use civil service technicians to run
our facilities down here. Well, I hadn't been down here very long
until they decided down here they were going to contract all of that,
too, and have contractors run the facilities, and that's all right.
It's just that it doesn't give you the same flexibility as it did,
and it's a little bit of what you get used to. I could do a lot of
things working with the civil service technicians that I couldn't
do in interfacing with a contractor, because I'd get out there and
I'd torque bolts, and I would take things loose, and we worked together
on things just like that. Well, now, when you've got a contractor
running a facility, you've got to write a piece of paper to get somebody
else to go do it, and you can't just get out there and get in that
layout and do things yourself.
So that was probably the biggest change that took place. They changed
from what was classified as an arsenal concept where everything was
developed in-house and then you contracted out for the production
of it, to having the contractors come in and run the facilities. That
was kind of a political maneuver, and I suspect it would have come
about even with ABMA because there was a lot of opposition building
in Congress for an arsenal-type operation then. Congress thought that
the money ought to be given to industry, to the contractors, rather
than hiring government people with the overhead and everything that
is associated.
Plus a lot of people have the idea that civil servants didn't work
as diligently as the competitive environment out there. I never really
found that to be true. I'm sure it's true in some areas, but like
I say, there in Huntsville, I had never worked with a group of people
that was more dedicated, that was more capable, and that worked harder
than those people did. That's all they thought about, was building
rockets. That's all they dreamed about, was building rockets.
Von Braun wanted a Space Station out there in the worst kind of a
way. That was his big dream, and he used to talk about doing anything
and working for anybody to get the resources, to get the money, to
develop the technologies that was needed to put a Space Station up
there.
Bergen:
Seems like it would have been an exciting environment to work in.
Pohl:
It was. That was a very, very exciting time and exciting place to
work, and, for the most part, that was true down here, too, when I
came down here and started working on Apollo, although I would not
in any way, shape, size, or form want to go back through the Apollo
Program.
Bergen:
Why is that?
Pohl:
I just couldn't do it. I'm too old. [Laughter] But that's all I did
for seven years. That's all I thought about, day and night. That's
all I dreamed about, day and night. We had so many problems, and you
never had enough time. You always got all of this stuff piled up in
front of you, but a lot of it was fun kinds of things, too.
I guess I remember in [19]'65 making fifty-one trips out of Houston,
and the reason I remember that is there's fifty-two weeks in a year,
and that means that I lacked one of making one trip a week, but there's
some weeks where I'd be in California, Florida, and Washington [DC]
all in the same week. So that would give me three weeks or two weeks
where I didn't have to travel. Travel at night, I always traveled
at night, leave here after work. Work all day at a contractor's facility,
catch a six o'clock flight back home. In California coming back this
way, that puts you home late, be at work at 7:30 or eight o'clock
next morning.
Mr. Thibodaux, I was talking about him a while ago. He used to come
in there and tell me I was working too hard. He always took the attitude
that work was not measured in the number of hours that you put in;
work was measured in what you produce. And I remember one time specific.
It looked like we were going to have to put those coal chutes on the
lunar module, those thin, metallic slides that they've got under the
rocket engines on that thing to direct the exhaust out, because after
we put all that insulation on there they were afraid it was going
to burn that out, and those things were heavy, and weight was extremely
precious on it. We had this guy that was our analytical guy there
in the division that was supposed to run out the numbers and decide
if we had to have it or not.
Mr. Thibodaux had promised Joe [Joseph F.] Shea [Apollo Program Manager]
that we would have it like on a Monday. Well, Monday we didn't get
it; Tuesday we didn't get it; Wednesday we didn't get it. I went in
to Mr. Thibodaux and I said, "Guy, we've got a problem. You promised
Joe this Monday. Here it is Wednesday, and this guy tells me that
he wants to run one more case. He still don't have it, and I don't
know what to do about it. He's working as hard as he can work. He
was in here Saturday, he was in here Sunday." I said, "He's
here when I come in in the morning. He's here when I leave at night."
Guy looks at me real hard right in the eye and said, "You obviously
don't understand work. Work is force times distance, and as far as
I'm concerned, he hasn't done a thing." And he might as well
not even been there. He hadn't done anything because he hadn't produced
anything. And that was a good way to look at things. We usually sometimes
think we put in our forty hours a week, we've done something, but
unless you've produced something, you've done nothing.
One of the neat things they had when I was in Huntsville was every
single afternoon the whole time I worked out there, I had to, before
I went home, take ten or fifteen minutes to write a one-page summary
of what I did that day and turn it in. The section took that from
all of us and condensed it into one page that was passed out the next
day to the branch, the next day to the division, and the next day
up, and every day von Braun got from every laboratory a one-page summary.
It always stayed one page, but it moved up the line. I thought that
was so stupid, to have to take time out to write down what I did that
day, and sometimes it was pretty hard to write something down, because
sometimes a day goes by and nothing gets done. That really did help
you think about what you were doing and what you were producing and
what you can put down.
I remember one time I was test engineer on a powerplant test day and
then I wrote in my activity report that I had to get a flame permit
from Safety, and they required me to drain the fuel tank before they
would issue the flame permit, and I thought it was a whole lot safer
to have the tank full than it was to have it empty, because if you've
got it empty, you've got it full of explosive vapors. If you've got
it full, nothing can happen. Of course, it's way up there anyway.
Boy, the next morning Gordon Ortley [phonetic] called me up, and I
mean he just chewed me up one side and down the other side for agreeing
to do something that I knew was not safe. I was the one responsible
for that facility, and I didn't let anybody do anything, regardless
of what their job was, knowing that it would be less safe than—I
said, "Well, you know, I wanted a flame permit, and I thought
it was all right either way. I just thought it was dumb that they
required me to do that."
But they read those things, and they passed them on up the line. But
it really did help us, and I think that's one of the very good things
that every young person needs to learn to do, is to sit down the last
ten or fifteen minutes every day and write down a little bit about
what you accomplished that day. Of course, there's some days when
that's awful hard to do.
Bergen:
That's a good philosophy. When you first came to the Manned spacecraft
Center in Houston, what exactly were your responsibilities?
Pohl:
Well, I came down here with the understanding that I was going to
help them design the test facilities. I had been involved in testing
there in Huntsville, and there is a lot of things that I would have
done different up there if I could have done it over, having been
down that road one time. This friend of mine that was in Langley kept
talking to me about coming down here, so I went up to Langley and
talked to him about that, and the guy that I talked to then showed
me some of the designs, some of the plans, and I came down here with
the understanding that I would be involved in the design of the test
facilities.
Well, by the time I got down here, because there was a conflict between
the Manned Spacecraft Center and Marshall at that time, the Marshall
folks didn't want to let me go, but they couldn't hold me if I got
a raise down here. The Manned Spacecraft Center people didn't want
to give me a raise until I got down here. So, you know, they had a
little battle that went on for a few months, I guess from November
to about April of the next year.
Well, in the meantime when I got down here, the Manned Spacecraft
Center had already gone through reorganization, and the guy that I
hired on with no longer had the responsibility for the test facilities.
So that's when I picked up the reaction control systems and started
working on the spacecraft side of the house rather than on the test
side of the house, but he did let me continue working with the design
of the facilities and working with Brown and Root in the design of
those facilities. I was able to contribute an awful lot to that because
I had just built some facilities in Huntsville, vacuum facilities
and altitude facilities, things like that, and I knew some of the
things you could do and couldn't do by learning the hard way.
I took my little rocket and put it in this huge container out there
and fired it, and all of the exhaust hit the bottom, bounced right
back up, and came right by the chamber and killed all the vacuum around
the engine and burned everything up around the engine. So I had to
put me a nice smooth deflector in there to turn it down, this big
long pipe out there to the other tanks out there. So when I looked
at their facility that they had designed out here, they had an engine
firing right up against a wall. I remember telling Mr. Ferguson, I
said, "Dick, you can't do that." I said, "That exhaust
is going to come back and hit that engine in five milliseconds, and
that's going to be too quick to get any data."
Mr. Ferguson says, "Henry, don't make those accusations unless
you can verify it."
I said, "Well, that's easy to do. It's square root KGRT, and
K is such and such, G is such and such, T is such and such, the square
root of that."
He sits there with his pencil, and he's real good at that, rounding
out numbers. "Hmm, you're right."
So we went and redesigned those facilities. I never did tell him.
He just thought I was brilliant because I knew that. I never did tell
him that I had been down that road, had tried, and made that mistake
and learned the hard way. But I did help them with the design of all
of those facilities out at TTA, the instrumentation, where it was
set up, and the big vacuum chambers over there and some of that kind
of stuff. But that lasted probably over a period of about a year and
a half off and on.
The rest of the time I was working more on the spacecraft side of
the house and the design of the RCS for the Apollo command service
module [CSM] and Gemini [unclear] and RCS and then the lunar module,
and had a fair amount of influence over the design of those systems
very early on. For example, we used the same rocket engines on the
lunar module that we used on the command module, which was a really
hard-fought battle, because the contractors, each one, wanted to develop
their own thing, and I couldn't see the need to pay for the development
twice. We used the same propellant tank design for both of them, so
that saved us a lot of time than having to develop two things. It
turned out that the Gemini and command module rocket engines turned
out to be almost identical. They had different mounting brackets,
but the internal construction was, for all practical purposes, the
same.
Bergen:
Were you able to learn from the problems in Gemini that you were able
to apply to Apollo, or were they just simultaneous?
Pohl:
You know, it turned out to be almost the flip side of that. We ran
into problems on Apollo on the command module engines before the problems
was recognized on Gemini, and that was primarily because we weren't—engineering
here in Houston wasn't following the Gemini Program as closely. That
was being managed primarily with the project office dealing with the
prime contractor, who was dealing with the sub. So the reporting back
through that chain was not as crisp and short. So we actually found
the problems on the command module side of the house, and then when
we started looking at it, we discovered that we got the same problems
over on the Gemini side of the house.
So when that happened, then they kind of folded both of those programs
together and gave engineering the responsibility for the engineering
on both sides of the house. So when that happened, then we started
bringing the designs closer together. We'd find a problem on one side,
we'd fix it on both sides of the house almost at the same time. So
it turned out that worked out very good.
We had a little more time at the end on Apollo to make some changes
that we never incorporated on the Gemini side of the house, we just
reduced the mixture ratio, reduced the efficiency a little bit on
Gemini and used it. And there were some things we did on Gemini that
we didn't incorporate on Apollo. Gemini had a little bit different
application. Their engines would burn for long periods of time and
not as many firings. The Apollo engines had ten-millisecond bursts,
or twenty-millisecond bursts, very short pop, pop, pop kind of things,
and in a vacuum the ablator would ablate different. But, yes, they
complemented each other.
Bergen:
What were some of the challenges in designing these propulsion systems?
Pohl:
Well, I talked about the formation of hydrazinium nitrate and that
stuff detonating in the chamber and just causing that chamber to fly
into a million pieces when you'd try to start it.
Bergen:
You never told us how you resolved that problem.
Pohl:
We were able to change the injector design so that we could put a
little confined area in the injector so that when we brought the propellants
together initially, they would stay compressed so that the temperature
didn't go down so low. You know, when you dump a propellant—like
if you dump water in a vacuum, it immediately flashes, and about a
third of it will go to a gas and two-thirds of it will go to ice instantly.
Well, any of these liquids, when you dump them in a vacuum, that's
what happens. Part of it vaporizes and the other part gets very cold
until it freezes.
But if you've got a chemical reaction that's trying to take place,
especially an acid-base reaction, you know the speed of that reaction
is a function of the temperature, and if you're dumping it into a
vacuum where your base temperature is going down very rapidly, then
the reaction is slowed down, and you accumulate a whole lot of it
in the chamber before it would ignite, and when it would ignite, then
it had already formed these nitrate compounds, and you get a detonation.
So what we did, we came up with a design with a little precup in there
that would keep the propellant compressed long enough so that it would
heat up enough to start the basic combustion reaction, and that worked
very well.
On the command module and on Gemini we used what was called a splashplate
injector where the two elements came together and hit another plate
very close to that, which formed kind of an orifice in there, and
we never really had that problem. Plus the ablator was much stronger,
and it was a good absorber of energy. So we never had the problem
on Gemini or command module that we had on the service module early
on. But that's the way we fixed it.
We had problems with the expulsion devices on the propellant tanks.
We'd tear a little Teflon bag that we had on the inside, and that's
another one of those areas where sometimes your rules get you in trouble
and create more problems than they fix. We wanted everything double,
triple redundant, and so what we did was take three of those little
Teflon bags and stuff it inside one of the propellant tanks, then
you put the propellant on the inside of the bag and you squeeze it
out by putting helium on the outside of the bag, and that squeezed
the propellant out.
Well, what happened is that they used three-mill bladders in the tank,
and when you would push the propellant out and that bladder all wadded
up down in the bottom, and then you try to fill it and that propellant
running in there, it would pull the—and when you get up to the
top, now it's too short because it's all doubled up on the bottom,
and the weight of the propellant hanging down there would break one
of those plys and then break the second ply and then break the third
ply. It's like taking an I beam that you want to pick up and you put
three ropes on it and you tie them all at different lengths. All three
of them would hold, but one would come up and it'd break, the next
one would come up, it'd break, the next one come up and it'd break.
So we changed that and made, I think, a sixty-nine-mill single bladder.
It no longer satisfied the redundancy criteria, but at least it worked.
I guess the altitude starting of those engines, getting good coatings
on the combustion chamber was not a problem. We would have flaws in
the disilicide coating and little wormholes would develop through
the combustion chamber. It would oxidize out. You'd see a little tongue
of white smoke from the outside of one of them when you were running
it, and after a while fire would start shooting out through that hole
because it would just eat a little hole right through, where you didn't
have coating on it, it would just eat a little hole right through
the combustion chamber.
It took us a while to figure out how to test those chambers to make
sure that you had good coatings on them, that you didn't have any
flaws in them, which turned out to be a very simple thing. For example,
we just put them in this chamber with this induction heater, and we'd
heat those things white hot with air in there and look for smoke,
and if you saw smoke developing someplace, you'd throw it away. If
it passed that test, it was a good piece of hardware; you didn't have
to worry about it.
Bergen:
When you became chief of the Dynamic Systems Branch in 1964, how did
your job change?
Pohl:
Well, I just picked up the pyrotechnics in that change. That was all
of the explosives. That's the one I was telling you a little bit earlier
about when Mr. Thibodaux asked me to take over that job and I told
him I didn't know anything about the explosives. He says, "Oh,
I know everything there is to know about them. I just want you to
manage the people, and I'll keep you straight technically." Well,
you know, it wasn't exactly true. I had worked a little bit with solid
propellants, and I knew a little bit about them, and I had worked
a little bit with PETN [Petaerythrite Tetranitrate] and HNS [Hexanitrostilbene]
and RDX [Cyclotrimethylenetrinitramine] and those things in Huntsville,
but not a great deal.
So that worked out really good. We had some good people in that section
kind of on opposite ends of the spectrum. We had this one guy that
you had to kind of pull the reins in on him a little bit all the time
because he was always—he could do more things wrong and yet
get things right quicker than any human being I had ever seen in my
life. He would just charge, and he'd go off this way, and he'd realize
that's not the right thing to do, he was going right back this way
as hard as he could do, and this way, and he would come up with a
solution before anybody could do it quicker, and having done three
or four wrong things first. So you had to kind of keep him.
The other guy that was absolutely brilliant when it came to explosives,
he came from the naval research labs and had the same kind of experience
with explosives that I was talking about the Langley folks having
in aerodynamics. He understood that stuff backwards and forwards,
but he was an extremely cautious kind of a guy, and I guess when you
work on explosives all your life, you learn to be cautious because
those things have a habit of blowing up on you. But he was brilliant,
and he kept us out of an awful lot of trouble on that side of the
house.
I can tell you a good, interesting experience along those lines. The
subsystem manager had a problem and couldn't go to one of the FRRs,
one of the early Flight Readiness Reviews down at the Cape, so I sent
this young man down there that had been working for us for a few months,
and I told him, "I want you to take a look at all of the N-rays."
We took a neutron radiograph of all of that hardware because it was
the flip side of an X-ray and the explosive would show up as a black
or dark image, and the metal would come in clear. I wanted him to
look at them.
Well, I get a call at home at eleven o'clock at night. Tom's on the
phone. He's got this problem. They won't let him see the N-rays. I
says, "Why not?" He's not a certified N-ray reader. I said,
"Well, don't sign the flight readiness statement."
He says, "Can I do that?"
I says, "I don't know. You can try."
Next morning, I mean, everything broke loose. They got him tons of
N-rays to look at, and we got these little explosive trains that cut
the service module loose from the SLA [Spacecraft Lunar Adapter],
split the SLA down in four pieces and cut it loose from the S-IVB,
you know, to expose the lunar module out there. He got looking at
those things. He says, "What's all of these little spaces in
here, these bright spots in here?"
"Oh, shoot. That's breaks in the powder train." And some
of them was a quarter inch or longer where you didn't have any explosive
touching each other. We had two of those things in there. Then I came
unglued. I mean, we're getting ready for a launch, and you obviously
can't fly that junk, and how did he get by? Well, there was—I
forget now, but there was twelve or thirteen people that had signed
off on the certification statement on that hardware, and I got them
to read them off to me and the phone numbers, and I gave the list
to the secretary and had her start calling them, starting from the
last one that signed the work up toward the first one that signed
it. Every single one of them was telling me that they just checked
to see that it had the other guy's signature on it.
When we got into the lab that produced the explosives, the quality
guy at the company told me that he checked to see that DCAS [phonetic]
has signed it. Now, DCAS is the government inspector, and the government
inspector had signed it. If it's good enough for the government inspector,
it's good enough for him. I got a hold of the government inspector,
and I learned the next day when I got out there that he had a trach
[tracheotomy], you know he had to put his thumb over his—the
hole to talk, but he told me, says, "Well, I don't know anything
about N-rays, but we get this certification from the company that
takes the pictures, and he certifies that they're good N-rays."
Well, I knew what I was going to get when I called him. He said, "Yes,
we had a lot of quality problems up here a few years ago, and they
put me in charge of quality control, and I personally look at every
single N-ray that goes out of here, and I make sure that it is a good
N-ray."
I said, "What do you look for?"
He said, "Well, first thing I do, I look to see if the film is
fogged." He said, "Sometimes the film is foggy and it's
not clear." He says, "I put a gray scale block on there
so I can check the gray scales to make sure that we've got the proper
exposure on it, and I look to see if it's in focus."
I said, "Well, what about the hardware that you're taking pictures
of?"
He says, "I don't have the foggiest idea of what we take a picture
of."
Based on his signature, which was on something totally different,
looking for something totally different, we were able to pick up eleven
or twelve more signatures certifying that that was good hardware.
That just gives you an example of how little things can slip through
if you're not really on your toes. And I didn't send this guy down
there with instructions to look at N-rays with the expectation that
he was going to find anything or there was anything wrong. I just
wanted the guy to have the experience. He hadn't been with us very
long. He'd taught physics in high school for a few years after he
got out of college. I just wanted him to have the experience of looking
at a bunch of N-rays to see what they looked like and see what the
hardware looked like when you looked at it through neutron radiographs.
We delayed the flight—big, big problem—until we got some
new hardware made, and what happened is, when they were drawing it,
they had the capstans too tight and they'd stretched it too much,
rather than rolling it down over the—the way they make that
stuff, they put that explosive in a big block, and then they squeeze
it down, make a tube out of it, and then they run it through this
machine that draws it out a little bit longer, and then they get it
long enough where they can run it back and forth on capstan, and each
time they just draw it out, roll it out a little bit thinner and thinner
and thinner so you wind up with something that's the size of a pencil
lead of explosive running down through the center of it with a little
silver around the outside of it, or lead, depending on which ones
you're working. But that's a good example there of one that—
I'll tell you, while I'm talking about those kind of problems, the
one that really haunted me, and I still shudder when I think about
it, is the problem we had on the titanium propellant tanks. You know,
we had three thanks that were supposed to go through a thirty-day
test pressurized in the propellants that we were using. Twenty-eight
days into that thirty-day test, one of those tanks developed just
a tiny little leak. It was just bubbling out a little bit through
a crack in that tank. Well, they cut that out, and they sent it off
to one of these high-powered testing laboratories.
It came back with a report that said it was caused by a fingerprint
on the inside of the tank, and the salt from the fingerprint caused
intergranular corrosion that worked its way through the grains of
the tank. Well, that looked like it was okay to me, and it was a very
nice lab that did their work. I signed off on it, shipped it back.
Well, I had two guys working for me, Mr. [Darrell] Kendrick and Mr.
Ackerman [phonetic], and I sent those two guys up to Bell to do something,
and they came back and told me, says, "Henry, we can't let them
get away with that. That was not caused from a fingerprint."
"Why not?"
"It would take a monkey to get his hand in there at the point
where that hole developed." You've got this little hole about
that big around, the tank's that big around, you've got to stick your
arm around it and reach down inside of there. Well, there was logic
they used.
I looked at it, and it's got a weld right around the middle of it.
I says, "Oh, Jim, somebody was getting ready to weld it, they
just saw a speck in there, reached in there with their finger and
picked it off and welded it."
It wasn't long, they came back in the office. With all the fluids
they put in there, I'm surprised it didn't dissolve the whole tank,
much less dissolve any fingerprint before it went into heat treatment.
So that was ruled out. I was still inclined just to let it slip. I
mean, you know, it didn't appear to be that big a problem. Every morning,
without fail, Mr. Ackerman was in my office, "Henry, we've got
to do something. Henry, we've got to do something."
I finally told him, I says, "Okay, Jim. Give me a proposal. Tell
me what we ought to do."
Well, they came back and told me that they thought we ought to put
ten tanks in test, in a thirty-day test, and if those ten tanks went
through that test, then we would write it off as a random failure
and it'd be okay.
"Well, that's going to cost a lot of money." I went out
to try to get North American to agree to it. They wouldn't. Said to
come back and go to Dr. Shea, the program manager, and convince him
that we need to spend the extra money for those ten tanks and put
them in test, and we did.
You know, I think about seventy-two hours into test, one of those
tanks exploded. It just busted wide open. Before we could get the
pressure down on that bank of ten tests, two more of them blew up.
That was three out of the ten, and they did it really, really quick.
That took a long time and a lot of effort. We had every research lab
in the United States involved in that. We had Langley and Lewis and
Huntsville and JSC, Rockwell, Bell, everybody working on it. And come
to find out that what happened was the Air Force changed the manufacturing
process on the propellant because some of the rocket people were fussing
because sometimes N-204 was brown and sometimes it was green, and
sometimes it was very light-colored, and sometimes it was very dark.
Well, what happened is it gets a little water in it, and it changes
color.
Well, the manufacturer that's producing the N-204 found out if you
bubble oxygen through it for a long time, you can fix it where it's
always the same color and it's always good stuff. Unfortunately, what
that did was it freed up hydrogen. So now, instead of having water
in the propellant, you had hydrogen, free hydrogen, in the oxidizer.
Now, hydrogen causes many, many problems with titanium. It'll cause
titanium just to change to dust in no time, and that's what was happening.
When they changed the manufacturing process of it, that hydrogen,
then, was causing intergranular corrosion through the titanium tanks,
and that would have been the last time we would have had any of that
hardware exposed to long-duration testing until the first Apollo flight,
the fourteen-day Apollo flight, and it would have caught us on that
program. It may have caught us on the Gemini Program because by the
end of the Gemini Program they would have been using the newly manufactured
propellant.
But it's those kind of things that causes a person to lose a lot of
sleep at night. I mean, how close we came and how close I came to
letting that one go, and had it not been for the persistence of two
very young guys that were dedicated to a cause of not letting something
slip through, we would have missed it. I would have missed it.
Bergen:
It shows how valuable everybody who participated was. Were there any
other incidents of testing that stand out in your mind?
Pohl:
Well, you know, that's probably one I need to go off and think about
a little bit. There was tons and tons of them, but they don't always
come to mind right at the time. I told you about the goldenrod pollen.
I'll tell you what. I will think about that some, and I might come
back out here sometime and we'll talk about it, because that's probably
pretty good.
Bergen:
That would be great. If it's okay, why don't we talk about some of
the missions, the Apollo missions.
Pohl:
Okay. That's been a long time ago.
Bergen:
First, I'd like to ask how the Apollo fire affected the people that
you worked with.
Pohl:
I'll tell you, I, for one, felt very, very bad about that fire, because
there was another one of those instances where a light bulb lit up
and I didn't follow up on it. I was out at Downey [the North American
manufacturing plant in Downey, California] one time when you crawled
in that command module just to look in there. I had absolutely no
responsibility in that area at all, but I says, "John, you can't
put all of that stuff in there. It'll burn." You know, they had
come up with this Velcro-like stuff so people could stand up and not
stick, and they had it full of what I thought was combustible stuff.
Having come from the test facilities there in Huntsville, where we
had almost nothing in this world that was compatible with pure oxygen—you
know, it would burn almost everything. There's a few metals, monealin
[phonetic] and some of the nickel steels won't burn. Copper won't
hardly burn, but most everything will burn to some extent, and all
of those plastic-type materials is very, very bad to burn in a pure
oxygen environment.
I even followed up on that and called somebody the next day and talked
to them about it, and he says, "Oh, that's a new fireproof material."
Pohl:
And I didn't check out to see what it was or follow up with it, follow
through with it, and it turns out in 100 percent oxygen environment
it was not, but nobody really tested it. There again, they were thinking
about a different environment, a different set of things, and let
that fall through. So, you know, I had the opportunity to at least
maybe not get it changed, but I had the opportunity to at least make
an issue of it before that happened. Of course, you've got to have
a fire, you've got to have a spark, you've got to have something to
start it. It's just one of those things.
It did, on the other hand—you kind of hate to say it, but it
did give us the breather that we needed to fix an awful lot of problems
in the program that, as bad as that was, may have been worse than
that, because if we started on a journey to the Moon and had lost
a crew and not been able to have the evidence back home to figure
out what went wrong or how it went wrong, it would have probably been
a real big set-back to the program. At least this one, you had the
hardware there, you had the evidence there, you could see it through
and figure out exactly what went wrong, and just buying that time
allowed you to go back and look at all of the other areas in the program
and just go through it and reassess everything to see if there's anything
else like that that was lurking in the woods.
So, from our standpoint, in the Propulsion Power Division, it bought
us the time on the agents and some of the other things. We kind of
redesigned the whole service module propulsion system to fix some
of the deficiencies in it that made it a much better piece of hardware.
Bergen:
So when Apollo 7 finally came around and launched and was successful,
how did your engines fare?
Pohl:
Good. Good. As a matter of fact, after Apollo 11, I was at one of
those big balls downtown, or celebrations they had in one of those
big hotels down there, and Joe Shea was all the way across the room,
saw me, come walking over to me and says, "Henry, those RCS engines
worked, every durn one of them." And you can thank Jim Ackerman
for that. That was a good feeling, and they did. We didn't have any
failures on any of those.
We had a problem on Skylab. Like I said, we had these redundant seals
in there, and on those long Skylab missions, that rubber seal would
deteriorate, and two of them developed leaks, and then we were able
to correct that for the next flight. But the RCS worked real good.
Matter of fact, all the propulsion systems worked very good.
We had that one real bad mishap on the oxygen tanks on Apollo 13,
and that one, too, was caused by not a complete understanding of the
system and the hardware and the way that we were using it. What happened
down there on that one, as I recall, is they had a delay in the flight,
and so they needed to empty the tanks. So instead of using twenty-eight
volts on the heaters in there to heat the—the only way you can
get the propellants out is supercritical, is heat them up and blow
them out as gas. So you need to put a lot of heat in the tanks. Well,
they've got those heaters in there, and they're twenty-eight-volt
heaters. Well, they're in liquid oxygen or liquid hydrogen so they're
very, very cold. They're not going to get hot until you get all of
this stuff out.
So they put them on 120 volts. Well, that's ten times more heat going
in there, and you get them emptied a lot quicker doing that, and they
did that. Unfortunately, they had a safety switch in there that was
designed for 28 volts, and when they put the 120 volts in there, it
welded that switch together. Now, when you get in the absence of gravity
and you turn those heaters on, the first thing that happens, a big
bubble forms around the heater. So you've got this switch in there
that disengages the heater and then turns it back on and turns it
off and turns it back on. Unfortunately, that switch is welded together.
So the heater just stayed on and got hotter and hotter and hotter
and finally started melting some of the insulation and started a fire
inside the tank and burned a hole through the tank, so you lost a
tank.
Well, we got three of those on there, so we're still okay, except
the way they did that thing, they manifolded all of them together
with check valves, and the check valves had been sitting there chattering
for three or four days and the seats had all eat out of the check
valves. So when that tank developed a hole in it, all of the oxygen
from the other tanks just ran out through that tank. Bad design. Somebody
ought to have caught it, but nobody did, or ought to have made sure
that all that hardware would have taken the 120 volts, number one.
Number two, if they would have checked those check valves after running
a realistic duty cycle in a realistic set-up for a long period of
time, they would have probably picked that up, but they didn't run
the right qual [qualification] program on it, didn't have the right
set-up for the qual program, and didn't catch it.
Fortunately for us, though, that mission turned out okay. Again, the
only reason we made it back home is that we had thoroughly, thoroughly
tested that equipment. We knew the limits on all of that equipment,
and we knew the thermal limits, we knew when it quit working, how
far outside of the spec you could go before it would quit, we knew
what kind of duty cycles we could run on things.
For example, I did all the calculations on the temperatures on the
RCS on the command module myself because people wouldn't give. You
know, everybody wants to protect his thing and let somebody else take
all of the risk. Well, in a situation like that, on the trajectory
we elected to come back with, it was about twice as long as we had
battery power to live on. So we had to cut our energy consumption
in half in order to make it back home. Well, to do that, you've got
to turn every heater off that you don't absolutely have to have, and
you have to let the temperature limits go to just as low as you can
let them go.
Well, I calculated when we could throw the service module off and
how cold the RCS-ers are going to get, and I gave myself four degrees
above freezing on it. I missed it two degrees. It got two degrees
colder than I thought it was going to get. So we cut those margins
pretty dad-gum close, but we had electrical power when we came back
home, and we had oxygen when we came back.
You know, they lost everything. The lunar computers were down. Nothing
was up and running, and they had to point to the stars and get fixes
on the stars. Well, they had the service command module hanging on
that lunar module so the CG [Center of Gravity] was way back here.
When the computer started, it was up here so it didn't maneuver right.
It would twist around every kind of way. So they wouldn't get very
good fixes on the stars. They'd get close to it and punch it in. Then
we decided we had to make a burn real quick because we were going
out into space and we needed to kick the thing up so we'd get on a
free return back so that the gravitational pull of the Moon would
pull it back to Earth.
And that really, at that time, when we made that decision, didn't
look like it was a very good option to bring the crew back alive,
but it looked like it was a very good option to bring the crew back.
You know, at least if they didn't make it alive, at least they wouldn't
go off and be lost in space forever. Plus it gave us a whole bunch
of things now that we could work on to try to start correcting, but
we didn't know whether we were going to the Moon or going into space.
We didn't know if we had it pointed in the right direction when we
made the burn on that engine or not. We were going to have to track
it for a while. Well, they called up and told us, "Well, I've
got to go to sleep." He did. He crawled in that tunnel and went
to sleep. He didn't know whether he was going to the Moon or where
he was going, but that was one time when I realized the discipline
that the crew had to do what needed to be done at the time that they
needed to do it.
Bergen:
That was an amazing time, amazing accomplishment getting them back.
Pohl:
We were very, very lucky, too. I never did think too highly of them
spending all the money they were spending on those big computers out
here. I thought we were spending way too much money on those things
at the expense of other things that was more critical than those were,
and we were really pushing the technology and pushing the development
of computers, buying and spending it, buying the very latest and the
very best that could be built and then developing the software and
hardware for it.
But that is one night when that paid off and paid off big. I'm thinking
a little bit from memory now, but I would say within an hour and forty-five
minutes after that oxygen tank blew up, we were presented with five
potential trajectories, different combinations of things that could
be tried, all of which had the potential of bringing the crew back,
from hotwiring the service propulsion system and turning the vehicle
around and burning that propellant out and turning it around and burning
it out at descent stage and then burn it out of the ascent stage,
that would have braked it and caused it to come right back to Earth
and we would have been home in a day or less, through doing different
combinations of things.
The combination we chose, like I said, looked like it had the best
chance of bringing the crew back to Earth. We had a lot of things
we had to work out the details of, the consumables so that we had
enough oxygen, we had enough battery power, and those kind of things,
but those were all things that you could work on. Knowing the limits
of the hardware, we had a pretty good feel of how much we could give
on everything, and we had good test data to back it all up. That's
really what saved it, saved the day, was a very, very good test program,
a very good development program, a good, thorough understanding of
the limits of every component in that vehicle.
Bergen:
Earlier, you mentioned Apollo 11. Can you tell us about your memories
of Apollo 11?
Pohl:
I guess the first thing that I was really concerned about was [Neil
A.] Armstrong was dilly-dallying around out there, and he wasn't coming
down, and we got run out of propellant. I thought he ought to get
that thing on the ground, but he was just as cool as an icicle, and
when we had thirteen seconds worth of propellant or something like
that left when he touched down, not very much. But once we got down,
I had all the confidence in the world that we were going to be able
to make it back home.
By that time, I had a lot of confidence in the hardware that I was
responsible for. I thought we would lose an RCS engine or two on some
of the programs, or some of the flights. I didn't expect them to be
all totally error-free. The pyrotechnics I had a great deal of confidence
in that hardware all working exactly the way it was supposed to. So,
from my standpoint, I thought we were ready to go to the Moon, and
I thought it would be successful.
Bergen:
It was.
Pohl:
And the night when it landed, we had people walking—I came driving
down NASA Road 1 here that evening, or my wife did, and we just had
to poke along because those streets were just solid people, wall to
wall people. You were threading your car down through people just
walking across the road everywheres out there. Everybody was celebrating.
When I got off work, I went out and went home, and my wife had the
car loaded and we put the kids in it and pulled out to the country.
So I didn't go to any of the celebrations. I just went to the country
and relaxed for a while, because it had been a long, long two weeks,
not much sleep. Matter of fact, I lay down in the back of the station
wagon and went to sleep.
Bergen:
Most of your work had been done to that point. You kind of had to
watch.
Pohl:
Yes.
Bergen:
Is there anything else from the Apollo era that stands out in your
mind, that you have special memories of?
Pohl:
You know, I think that's another one of those that I need to just
go back and reflect on and think about a little bit, and maybe we
could touch on it some later date a little bit, because it's been
a long time, and a lot of water run under the bridge since those days.
Bergen:
Okay. We're kind of at a good stopping point before we go into Shuttle,
but before we end, I'd like to ask Tim and Carol if they have any
questions. Do you have any questions, Carol?
Butler:
I have one question. You were talking about the pyrotechnics briefly
there and that you had a lot of confidence in that system. Then looking
at Apollo 12, when the rocket launched and it was hit by lightning
on the launch and all the rest of the systems were able to be checked
out, but the parachutes and the pyrotechnics for releasing the parachutes,
there was some concern about that. Were you involved at all in that?
Pohl:
I didn't have any concern about that. I know a lot of people did.
You know, you could kind of worry about damaging the material in there,
but that was so remote. But the pyrotechnic circuits that we designed
and used for Apollo was as immune to electrostatic discharges as it
was humanly possible to make them. We were so concerned about that.
I'll tell you a little story about that. We started out with dual
brakes for our initiators, had two circuits going in, Circuit A and
Circuit B, and we had a premature firing on one of those things out
at White Sands. We were up in Gilruth's office one night talking about
the problem, and Mr. Thibodaux was there, and I had a young man by
the name of Bob Robinson working for me, very, very sharp young guy.
Dr. Gilruth made the suggestion that we take that project over and
GFE [Government Furnished Equipment] that hardware and put this young
man overseeing it. Bob spoke up and says, "Sir, I cannot accept
that assignment." He says, "I was on a ship one time, holding
a rocket in my hand when it took off, and I swore then I would never
be a party to anything that's sensitive to EMI [Electromagnetic Interference]
or electrostatic discharges."
Dr. Gilruth turned to Mr. Thibodaux and says, "GFE it, and put
this young man in charge of it."
So he was really sharp on those circuits. I mean, he gave the Russians
the fits on ASTP [Apollo-Soyuz Test Project], and you'll probably
talk about that a different time. But they were concerned that their
radar was going to set off our pyros, and so Bob one time asked them
what frequency and power level, and they gave him a number, and Bob
came back over and said, "We've got to run some tests."
We had a tester out there that would go about half the frequency and
half the power level they had quoted, but we cranked that thing up
as high as it would go, and we fired three of them off, bang, bang,
bang. Then we went back, and Bob told the Russians, "If you're
hit with that power level, every one of them will fire, and yours
will, too." That came as a big surprise to them. The last time
I saw those people, they were still trying to get the formulae that
Bob had used to calculate that firing level of those things, and they
never did know that we just ran a test on them.
But we made those things as immune as was humanly possible to make
them from external disturbances. I don't think that you could have
had a skin strike of lightning on that thing that would have wiped
out any of those circuits or pyros. There's always steep places where
things can get in. You know, there comes a place, someplace, where
from the command or the computer you've got to get into some of this
protected circuit, but it was just pretty good. Everything was in
a Faraday shield.
Butler:
And then they did work every time.
Pohl:
About 212 of them on every flight.
Butler:
I did have one last question. You mentioned that on Apollo 11, you
wanted Neil to put it down, land it, but where were you at the time?
Were you in the Control Center?
Pohl:
I was in Building 45 in the MER [Mission Evaluation Room]. You know,
Engineering had their own little room over in Building 45 over there,
and we called it the Mission Evaluation Room. That's where most of
the engineering took place, and things fed back and forth. I was in
there. I was in there for nearly all of the Apollo flights, pulled
a shift in there.
Butler:
Thank you.
Bergen:
Tim, no questions? Is there anything you'd like to say in conclusion?
Pohl:
Well, I guess the one thing that I could say is that in the entire
history of humankind, there have been very, very few people in this
world that had the opportunity to work on a project such as the Apollo
Program and to have as much fun in their career doing the kinds of
things that they wanted to do as I have.
Bergen:
That's wonderful. It was great to be able to say that at the end of
your career, to say that you enjoyed it.
Pohl:
I wouldn't want to do it over, because I'd just screw it up worse
the next time around.
Bergen:
We thank you for coming and sharing with us this morning.
[End
of Interview]
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